Lovol FR700F Track Lower Roller Assy-Heavy duty excavator Track chassis components manufacturer–HELI(cqctrack)
Tsanangudzo yehunyanzvi uye Mushumo weUinjiniya: Lovol FR700F Heavy-Duty Track Lower Roller Assembly
Kodhi yeMushumo: HELI-TS-FR700F-LR | Chikamu: Kuungana kweRoller Yepasi (Yepasi) | Muchina weTarget: Lovol FR700F Heavy-Duty Crawler Excavator | Mugadziri: HELI Machinery Mfg. Co., Ltd. (CQCTRACK)
1. Pfupiso yeVatungamiriri
Gwaro iri rinopa ruzivo rwakakwana rwehunyanzvi hweTrack Lower Roller Assembly yakagadzirwa uye yakagadzirwa neHELI Machinery (CQCTRACK) yeLovol FR700F heavy-duty excavator. Yakagadzirirwa michina iri mukirasi ye70-ton, chikamu ichi chinhu chakakosha chesystem yepasi pemotokari, ine mitoro inoshanduka zvakanyanya uye kusakara kwakanyanya mukushandiswa kwakaoma senge kuchera nekufambisa ivhu zvakanyanya. HELI inoshandisa chinzvimbo chayo semupi wepamusoro weODM/OEM kupa mubatanidzwa weroller unopfuura chikamu chiri nyore chekutsiva. Kuburikidza nezvinodiwa nezvinhu, kurapwa kwekupisa kwepamusoro, uye sisitimu yekuvhara yakasimbiswa kune nharaunda dzakasvibiswa, mubatanidzwa uyu wakavakirwa kuwedzera hupenyu hwebasa, kuwanikwa kwemuchina, uye hupfumi hwekushanda kwepuratifomu yeFR700F.
2. Kuongorora Mashandiro & Maonero Ekushanda
Roller yeTrack Lower (kana Bottom Roller) chinhu chakakosha chinotakura mutoro mukati mehurongwa hwenzira yekukambaira. Kune muchina weFR700F's scale, roller yega yega inochengetedza chikamu chakakura chehuremu hwemuchina, kazhinji pasi pemitoro yekuvhunduka kubva kunzvimbo isina kuenzana.
Mabasa Ekutanga:
- Rutsigiro rweMutoro Mukuru: Runotsigira zvakananga huremu hwemuchina patambo yepasi, ruchigovera kumanikidzwa kwepasi.
- Nhungamiro yeNzira uye Kugadzikana: Dhizaini yayo ine mativi maviri inosunga cheni yenzira, ichivimbisa kugadzikana kwedivi uye kudzivirira kubuda kwenjanji panguva yekutenderera nesimba guru uye kushanda kwekutsvedza padivi.
- Kugadzirisa Kukweshana & Kupfeka: Nekupa nzvimbo inomonereka uye yakaoma, inoderedza kukweshana kunotsvedza pakati pecheni yenzira nefuremu, zvichidzivirira zvese kubva mukukweshana nekukurumidza.
Kukundikana kwekubatanidza uku kunotungamira zvakananga mukuwedzera kwekudzivirira kutenderera (kushandiswa kwakanyanya kwemafuta), kusarongeka zvakanaka zvichikonzera kupera nekukurumidza kwezvikamu zviri pedyo, uye kukuvara kukuru kunogona kuitika kune cheni yenzira nefuremu.
3. Magadzirirwo ehunyanzvi & Data reUinjiniya
Musangano weHELI/CQCTRACK weLovol FR700F unotsanangurwa nematanho anotarisa nzira dzinozivikanwa dzekukundikana mumatanho ekushanda zvakanyanya.
3.1 Uinjiniya hweZvikamu Zvikuru
| Chikamu | Zvinhu & Tsanangudzo (HELI Standard) | Chikonzero & Kubatsira kweUinjiniya |
|---|---|---|
| Muviri weRoller | Simbi yakagadzirwa ine 60Mn kana 65Mn ine carbon yakawanda yeManganese. | Yakakwirira kupfuura simbi dzekabhoni dzakajairwa, mhando iyi inoita kuti iome zvakanyanya uye ine simba rakawanda, zvichikosha kuti ikwanise kunyunguduka pasina kutyoka. |
| Kurapa Kupisa | Kuomesa Kwenguva Yakadzika Kwekupinza. Kuoma Kwepamusoro: 60-64 HRC. Kudzika Kwekesi Rinoshanda: 12-16 mm. Kuoma Kwepakati: 38-42 HRC. | Nzvimbo yakadzika, yakaoma zvikuru inopfekwa inodzivirira kupinda kubva muzvinhu zvinokwenya. Kuomarara zvishoma nezvishoma kwepakati pakaoma kunodzivirira kupararira kwematombo uye kuputika kwepasi pevhu kana paine kumanikidzwa kwakanyanya. |
| Mugodhi | Simbi yeAlloy 42CrMo, Yakagayiwa Nesimbi Yakasimba yeChrome panzvimbo dzakanamirwa nechisimbiso. | 42CrMo inopa simba rakawanda rekuneta uye kusimba kupfuura shafts dzakajairwa. Chrome plating (≥ 50μm) inogadzira chipingamupinyi chisingakwezve, chinodzivirira ngura, icho chakakosha pakuwedzera hupenyu hwe dynamic seal lip. |
| Kugadzira matanda | Bronze Yakanyungudutswa Yakawanda, Yakanyungudutswa Nemafuta Yakaiswa Muchinwiwa Chesimbi ine mafuta akawedzerwa akasimba. | Inopa mafuta ekuzora akaoma, inochinjika kana yakaremerwa, uye inodzivirirwa zvakanyanya nekupfekwa kana tichienzanisa nemagadzirirwo asina kupfava esimbi. Chimiro chacho chine maburi chinoshanda senzvimbo yekuchengetedza mafuta. |
| Sisitimu Yekuisa Chisimbiso | Sisitimu yeHELI-GUARD™ Multi-Stage: Inosanganisa Floating Metal Labyrinth, Ceramic-Filled Polymer Wear Ring, uye Spring-Loaded Dual-Lip Main Seal (FKM/Viton®). | Iyo labyrinth inoyangarara inoburitsa marara makuru. Ringi yekupfeka yeceramic inodzivirira kukweshwa. Chisimbiso cheFKM dual-lip, chinodzivirira kupisa kwakanyanya uye makemikari, chinopa chipingamupinyi chekupedzisira. Sisitimu iyi yakayerwa kuti ishande kwemaawa anopfuura zviuru zvishanu mumamiriro ekunze asina kuchena. |
| Kuzora mafuta | Yakazadzwa kare neSynthetic Lithium Complex EP Grease (NLGI 2, ine Moly Disulfide additives). | Oiri yesimbi yakagadzirwa inoita kuti irambe yakasimba pakupisa kwakasiyana-siyana (-35°C kusvika 180°C). EP nezvimwe zvinowedzerwa zvinodzivirira kupwanyika kwesimbi nesimbi pasi pemamiriro ekuzora. |
3.2 Kuvimbika Kwemaganhuriro Uye Mashandiro
- Kuchinjika: Yakagadzirwa zvichienderana neLovol FR700F OEM mounting interface specifications (dhayamita yeshaft, pattern yebolt, upamhi hwese). Inovimbiswa kuti inokwana pasina shanduko.
- Kushivirira kumhanya kwemagetsi: Kumhanya kwemagetsi kwemagetsi kwakanyanya < 0.4 mm, zvichiita kuti kushanda zvakanaka uye kudedera kushoma.
- Kukwanisa Kutakura Kusingachinji: Yakagadzirwa kuti ikwanise kutsungirira dhinamiko yemutoro chaiyo (DLF) yeFR700F pasi pehuremu hwekushanda hwakanyanya uye mamiriro ekukanganisa.
4. Maitiro Ekugadzira & Kuvimbisa Hunhu
Kubatanidzwa kweHELI kwakamira kunoita kuti pave nekutonga pamusoro pecheni yese yekubatsira, kubva pakuumba kusvika pakugadzika kwekupedzisira.
4.1 Kutevedzana Kwekugadzirwa:
- Kugadzira Zvine Hunhu Hwakanaka: Kugadzira zvimedu zvesimbi zvakapiswa kare kunoita kuti zviyo zvifambe zvakanaka uye kunobvisa maburi emukati.
- Kugadzirisa: Kurapa kupisa mushure mekugadzika kuti kunatsiridze chimiro chegorosi uye kugadzirira kugadzirwa.
- Kugadzira CNC: Kugadzira machira asina kurongeka uye akazara paCNC lathes kuti pave nemaprofiles chaiwo uye kushivirira kwemuviri weroller, flanges, uye bore.
- Kuomesa Kwemagetsi: Maitiro anodzorwa nekombiyuta anoshandisa simba rakakodzera panzvimbo inoyerera uye flanges, zvichiita kuti bhokisi rakasimba rakaenzana.
- Kudzikisa Tembiricha Yakaderera: Kunoderedza kushushikana ukuwo kuchichengetedza kusimba kwemukati.
- Kugaya Kupedzisa: Kugaya nemazvo nzvimbo dzakaomarara dzemujaho wemujaho uye nzvimbo dzakanamirwa nechisimbiso.
- Kugadzira Mukamuri Wakachena: Zvikamu zvacho zvinocheneswa ne ultrasonic. Zvisimbiso zvinoiswa nezvishandiso zvakatsaurirwa, uye mubatanidzwa wacho unozadzwa nemafuta.
4.2 Nzira yeKuvimbisa Hunhu:
- Chitupa Chezvinhu: Simbi inouya inosimbiswa kuburikidza ne spectrometry (ISO 14284).
- Kudzora Maitiro: Kuongorora saizi, kuomarara (Rockwell testing), uye kudzika kwekesi (macro-etch testing).
- Kuedza Kusingaparadzi (NDT): 100% Magnetic Particle Inspection (MPI) yenzvimbo dzakaoma mushure mekupisa.
- Ongororo Yekupedzisira: Kuongorora kwe100% divi, bvunzo yekutenderera kwesimba, uye bvunzo yekuchengetedza kumanikidzwa kwechisimbiso.
- Zvitupa: Zvakagadzirwa pasi pehurongwa hwekutarisira mhando hunoenderana neIATF 16949:2016, uye zvinoteverwa zvizere.
5. Kuisa, Kugadzirisa & Kukosha Kwezvinhu
5.1 Nhungamiro dzeKuisa:
- Tevedzera maitiro ekushandisa nemaoko eOEM. Vhara muchina zvakachengeteka kuti uderedze kushushikana kwenzira.
- Bvisa cheni yenzira kuti uwane maroller. Chenesa boss yekumisikidza iri pafuremu yedivi zvakanaka.
- Isa chinhu chinosunga shinda chine simba repakati nepakati pamabhoti ekuisa. Isa mabhoti matsva eHELI roller nemabhoti etorque nenzira yakachinjika kusvika pamutengo wakatarwa (kazhinji 600-800 N·m yekirasi iyi).
- Unganidzazve nzira yacho uye gadzirisa kusimba kwayo kuti ienderane nezvinodiwa neFR700F.
5.2 Kugadzirisa Nekukurumidza:
Ongorora panguva yekuongororwa kwemuchina uri pasi pechifukidziro (maawa 250 ega ega):
- Zvinoonekwa: Tarisa kana mafuta ari kubuda, maflange akakuvara, kana kusakara kusina kuenzana.
- Inoshanda: Iva nechokwadi chekuti maroller anotenderera zvakasununguka pasina kusunga kana ruzha rwakanyanya.
- Zviri Mukati: Tarisa kushushikana kwenzira uye kurongeka kwayo, sezvo kusarongeka kwayo kuri iko kunonyanya kukonzera kusakara kwema roller nguva isati yakwana.
5.3 Mutengo Wose weKuva Muridzi (TCO) Zvakanakira:
| Chikamu | Imwe nzira yeGeneral | HELI/CQCTRACK Assembly |
|---|---|---|
| Hwaro hweKugadzira | Kopi; zvingangoitika kuti zvinhu zviome kana kuti zviome. | Dhizaini yeODM inofambiswa neFailure-Mode ine magadzirirwo akawedzerwa. |
| Hupenyu Hwebasa Rinotarisirwa | Yakajairika, inoshanduka. | Kusvika 30-50% kwenguva refu nekuda kwekuoma kwakadzika uye kuvharwa kwepamusoro. |
| Njodzi Yekumbozorora Zvisina Kurongwa | Yakakwirira. | Zvakaderera zvakanyanya kuburikidza nekuvimbika kwakaratidza. |
| Kukanganiswa kweZvikamu Zviri Pedyo | Zvinogona kukonzera kupera simba kwezvinobatanidza zvemunzira nekuda kwekusashanda zvakanaka kana kuomarara. | Inodzivirira nzira yese yekufamba netsoka kuburikidza nekunyatsorongeka uye kugara kwenguva refu. |
| Mhedzisiro Yese | Mutengo wakaderera pakutanga, njodzi uye mutengo wenguva refu wakakwira. | Mutengo Wakanakisisa Wehupenyu Hwese, zvichiwedzera kugona kwemuchina. |
6. Kutengesa & Rutsigiro
Semugadziri wakananga, HELI (CQCTRACK) inopa:
- Magwaro Ehunyanzvi: Mifananidzo yeCAD yakadzama, mamodheru e3D, uye nhungamiro dzekuisa kana zvakumbirwa.
- Kutakura zvinhu: Mitemo yekutumira inochinjika (FOB, CIF, DDP), ine kurongedza kwakasimba kwekuburitsa zvinhu kunze kwenyika.
- Rutsigiro Mushure meKutengesa: Kuwana mukana wekuonana nemapoka einjiniya kuti vape mazano ekushandisa uye vaongorore kutadza kwebasa.
Mhedziso: Lovol FR700F Track Lower Roller Assembly kubva kuHELI (CQCTRACK) inomiririra kubatana kweinjiniya yekushandiswa kwayo uye kugona kugadzira zvinhu zvine hungwaru. Yakagadzirwa kwete kuti ikwane chete, asi kuti ishande uye igare kwenguva refu, ichipa kukosha kunoyerwa kuburikidza nehupenyu hwakareba hwezvikamu uye kuvimbika kwemuchina kune varidzi nevashandisi vepuratifomu iyi ine simba yekuchera.









