HYUNDAI 81ND11010 R800LC R850 Track Bottom Roller Assy Heavy-duty excavator Chassis Component manufacture expert-cqctrack(HELI) iri kuQuanzhou China

HYUNDAI 81ND11010 R800LC R850 Track Bottom Roller Assembly naCQCTRACK (HELI): Kuongorora Kwakadzama Kwehunyanzvi hweChikamu Chekuchera Chassis Chine Basa Guru

Pfupiso yeVatungamiriri: Gwaro iri rinopa tsananguro yakazara yehunyanzvi hweHYUNDAI 81ND11010 Track Bottom Roller Assembly, yakagadzirwa yeHyundai R800LC neR850 series excavators. Yakagadzirwa naCQCTRACK(HELI), kambani inogadzira zvinhu zvinorema pasi pemotokari iri kuQuanzhou, China, uye inomiririra chinhu chakakosha chinotakura mutoro mukati mehurongwa hwekufamba netsoka. Ongororo iyi inotsanangura ruzivo rwayo rwekugadzira, sainzi yezvinhu, kuvimbika kwekugadzira, uye hunhu hwekushanda hwakagadzirirwa nzvimbo dzakaoma dzekushanda.

1. Tsananguro yeZvikamu & Kuongorora Mashandiro

Chigadziko cheTrack Bottom Roller Assy (chinowanzonzi Lower Roller kana kuti Track Roller) chinhu chakakosha chehurongwa hwepasi pemotokari dzemumugwagwa. Mabasa ayo makuru ndeaya:

• Kutakura Mutoro Mukuru: Kunotsigira huremu hwese hwemuchina wekuchera, uchigovera mitoro yakakura isingachinji uye inoshanduka kubva pachikamu chikuru chemuchina kuburikidza necheni yenzira kuenda pasi.
• Kutungamirirwa neTrack Chain: Kunodzikamisa kufamba kwetrack chain, zvichiita kuti kufamba kwakasimba, kusingatsvedzerere zvakanyanya patrack rail.
• Kuderedza Kuvhunduka & Kudedera: Kunonwisa uye kuderedza mutoro wekukuvara kubva munzvimbo isina kuenzana, zvichidzivirira kusimba kwepasi pechitunha chose nechimiro chepamusoro.

Iyo CQCTRACK (HELI) 81ND11010 yakagadzirwa sechinhu chinotsiva zvakananga chikamu cheOEM, chakagadzirirwa maexcavator emhando ye80-ton Hyundai R800LC neR850, ichisimbisa kugara kwenguva refu mukushandiswa kwakasimba uye kwakanyanya kukuvadza.

2. Tsanangudzo Dzakadzama dzeUnyanzvi & MaParamita eUinjiniya

• Nhamba yeChikamu cheOEM & Kuenderana: 81ND11010. Yakasimbiswa kuti inogona kuchinjaniswa zvakananga neHyundai R800LC-9, R800LC-9A, R850LC-9, uye mamodheru eR850 anoenderana.
• Zvimiro zveDimensional & Mechanical:
  • Dhayamita Yekunze & Upamhi: Yakagadzirwa nemazvo kuti idzorere geometry yepakutanga uye kurongeka kwenzira.
  • Kuisa Gwenzi/Bore: Yakagadzirwa zvichienderana nezvinodiwa neOEM interface kuti isanganisirwe zvakanaka ne track link assembly.
  • Kuyera Mutoro Wakagadzika: Yakagadzirwa kuti ikwanise kutsungirira huremu hwemuchina (anenge matani 80) ine chinhu chakakosha chekuchengetedza chakavakirwa mukati, kazhinji chinodarika 3:1 pakurodha kwakasimba.
• Kuparara kweMagadzirirwo Emukati:
  •  Muviri weRoller: Wakagadzirwa nesimbi ine kabhoni yakawanda, ine chromium alloy yakawanda (semuenzaniso, yakaenzana neAISI 52100 kana JIS SUJ2). Nzvimbo yekumhanya yekunze inoomeswa kusvika pakadzika kwe6-8mm, zvichiita kuti kuoma kwenzvimbo yacho kuve 58-62 HRC kuti ikwanise kupfekwa zvakanaka uye kudzivirira flange.
  • Axle & Bushing: Ine axle yesimbi yakasimba, yakaomeswa nekesi. Nzvimbo yekutakura yemukati inoshandisa bushing yesimbi ine madziro akakora kana bushing yakagadzirwa, yakaomeswa kusvika 55-60 HRC, zvichipa peya yakakodzera yekupfeka pamwe chete nemidziyo yekutakura yemukati.
  • Flange Yakabatanidzwa: Flange yakasimba, yakagadzirwa nechidimbu chimwe chete kana kuti inopisa-yakamonerwa inokosha mumuviri, ichidzivirira kutsvedza kwenzira yedivi uye yakagadzirwa nehukobvu hwakagadziriswa kuti idzivirire kuneta kwakakombama.

3. Tekinoroji yeCore Bearing & Seal

Uyu ndiwo musimboti wekushanda kwemuchina uyu, uko CQCTRACK (HELI) inoshandisa hunyanzvi hwayo hweinjiniya.

• Sisitimu yeKutakura:
  • Inoshandisa gadziriro ye roller bearing ine mitsara miviri, ine tapered roller. Dhizaini iyi inopa kugona kwakanyanya kwe radial ne axial load, kushivirira kwakajairika pakurongeka, uye kudzora kwakanyatsojeka kwemukati.
  • Mabheyaringi anotorwa kubva kuvatengesi vetier-one (semuenzaniso, SKF, NTN, kana giredhi rakaenzana) uye anogadziriswa ne endplay yakatarwa (axial clearance) panguva yekuunganidza, kazhinji pakati pe0.2mm ne0.5mm, kuve nechokwadi chekutenderera kwakanaka pasina pre-load kana kutamba zvakanyanya.
• Sisitimu Yechisimbiso Chine Matanho Akawanda:
  • Chisimbiso Chekutanga: Chisimbiso chinorema, chine miromo yakawanda chakagadzirwa nehydrogenated nitrile (HNBR) kana polyurethane (PU) compound, chinodzivirira kupisa kwakanyanya, kubvaruka, uye kuparadzwa kwemakemikari kubva mumafuta akasvibiswa.
  • Chisimbiso Chechipiri/Chisingabatanidzwi: Chisimbiso chechiso chesimbi chinoyangarara (chisimbiso chemechanical) kana rin'i yechisimbiso che labyrinth. Izvi zvinogadzira nzira inokombama uye chipingamupinyi chechipiri kubva kune zvidimbu zvidiki zvinogumbura (silica, guruva).
  • Girazi: Kamuri rakavharwa rakazadzwa negirizi re lithium complex rine simba guru, rinoshanda zvakanaka, rine molybdenum disulfide (MoS2), rinokwanisa kuchengetedza mafuta ari mumafuta aya kana paine zvinhu zvakawanda zvinokanganisa ganda uye tembiricha dzakasiyana.

4. Maitiro Ekugadzira HELI (CQCTRACK) & Kudzora Hunhu

Yakavakirwa panzvimbo yekugadzira yeQuanzhou, HELI inoshandisa nzira yekugadzira inodzorwa zvakananga uye QC:

1. Kugadzira Zvinhu & Kugadzirisa Zvisati Zvagadzirwa: Maburi anotenderera anogadzirwa kuburikidza nekugadzira zvinhu zvakavharika, zvichinatsa chimiro chegorosi kuti chive chakasimba. Zvinoteverwa nekuita kuti zvinhu zvisanyanya kuomarara.
2. Kugadzira Machining Nemazvo: Machini eCNC nemidziyo yekukuya zvinokwanisa kushivirira zvakanyanya (giredhi reIT6-IT7) padhayamita yekunze, bhore, uye nzvimbo dzinovhara. Kubatana kunochengetwa mukati me0.03mm.
3. Kuomesa Pamusoro: Rim yekunze nemativi eflange zvinogadziriswa kuburikidza ne induction hardening inodzorwa nekombiyuta. Kudzora tembiricha chaiyo uye quench control kunoita kuti bhokisi rakasimba rakasimba rigare rakasimba uye rine ductile core yakasimba.
4. Kubatanidzwa Kunodzorwa Nekupisa: Mabheringi, zvisimbiso, uye axle zvinounganidzwa munzvimbo yakachena. Kuisa kwakasarudzwa uye kupisa kwemuchina weroller kunogona kushandiswa pakuisa mabheringi kuti pave nekupindira kwakakwana pasina kukuvara kwesimba.
5. Kuedzwa Kwakazara Kwekushanda:
   • Kuedza Kutenderera Kwemavhiri: Roller yega yega inoedzwa kuti ione kutenderera kwakapfava mukati mehuwandu hwakatarwa hwemavhiri, zvichisimbisa kusimba kwakakodzera kwechisimbiso uye bheya rakatoiswa kare.
   • Kuedzwa kweKubuda Kwemhepo: Chisimbiso chinomanikidzwa kuti chionekwe kuti sisitimu yechisimbiso haina kubuditsa mvura here.
   • Ongororo Yekupedzisira Yezvikamu: Kuongororwa kwe100% kwezvikamu zvese zvakakosha zvekuisa uye zveinterface.

5. Nhungamiro dzeKushandisa & Kugadzirisa

• Mashandisirwo Anokurudzirwa: Yakanakira kuchera migodhi zvakanyanya, kuchera matombo makuru, kuvaka hwaro hwakasimba, uye kuvaka madhamu—nzvimbo dzine kukweshwa kwakanyanya, mitoro inokonzereswa nekuputika, uye kushanda nguva dzose.
• Kudzivirira Kuiswa:
  • Gara uchiisa zvinhu zvakafanana padivi rega rega kuti uve nechokwadi chekuti mutoro wakaenzana uye kuti nzira yacho yakarongeka.
  • Chenesa mapini ekubatanidza track link nemaboss zvakanaka usati waisa.
  • Shandisa maturusi akakodzera kudzvanya roller papini; dzivisa kurovera zvakananga panzvimbo yechisimbiso kana yebheyaringi.
• Purogiramu Yekuchengetedza Yekudzivirira:
  • Zuva nezuva/Pre-shift: Ongorora nemaziso kuti uone kana paine kukuvara kwechimiro, kupera kwakanyanya kweflange, uye humbowo hwekubuda kwemafuta (chiratidzo chikuru chekukundikana kwechisimbiso).
  • Kugadziriswa Kwakarongwa: Kunyange zvazvo kuchiwanzoiswa mafuta ehupenyu hwese (LFL), kuongororwa nguva dzose kwemamiriro echisimbiso kunokosha panguva dzebasa repasi pechifambiso (semuenzaniso, maawa ese 500-1000). Zvisimbiso zvakasvibiswa kana zvakakuvara zvinofanira kugadziriswa nekukasika.

6.Mhedziso: Chirevo cheKukosha kweCQCTRACK (HELI)

HYUNDAI81ND11010 Musangano weRoller weTrack BottomneCQCTRACK (HELI) inosanganisira kuenderana kwakarurama kweOEM uye kuvandudzwa kwehunyanzvi hwekuita zvinhu zvinorema. Nekushandisa zvinhu zvepamusoro, package yakasimba yekuberekera/kuvharira, uye kudzora kwakasimba kwekugadzira kubva kuQuanzhou facility yayo, HELI inopa chikamu chinotarisa nzira dzekutanga dzekutadza kushanda kwemasisitimu epasi pemotokari ane mutoro wakakwira, abrasion yakawanda. Izvi zvinoguma nekuwedzera nguva dzebasa, kudzikiswa kwemutengo wezvose (TCO) kuburikidza nekudzikira kwenguva yekushanda, uye kuenzana kwekushanda kwakavimbika kana kupfuura zvakatemwa zvepakutanga. Kune maneja wezvikepe anoshandisa Hyundai R800LC/R850 excavators mumamiriro ezvinhu akaoma, iyi assembly inomiririra mhinduro yechassis inoshanda zvakanaka uye inodhura zvishoma.

Chiziviso: Tsananguro iyi yehunyanzvi ndeyekupa ruzivo. Magadzirirwo emota anogona kuvandudzwa nemugadziri. Nguva dzose tarisa magwaro ehunyanzvi eCQCTRACK (HELI) uye bhuku rebasa reHyundai excavator rinoshanda kuti uwane nzira dzekuisa nekugadzirisa. CQCTRACK (HELI) imugadziri akazvimiririra wezvinhu zvemumotokari mushure memusika.