HYUNDAI Track Chassis Components 81QE-13010 Track Idler Assembly-Big undercarriage yakagadzirwa neHELI(cqctrack)

Tsanangudzo yehunyanzvi & Mushumo weUinjiniya: HYUNDAI 81QE-13010 Heavy-Duty Track Idler Assembly

Kudzora Magwaro

• Nhamba yeMushumo: HELI-TS-2025-81QE13010
• Chikamu: Kuungana kweMutambi Asina Kuteerera (Mutambi Asina Kuteerera Pamberi)
• OEM Model: HYUNDAI R-Series (R1200, R1250LC-9 nezvimwewo)
• Nhamba yeChikamu cheOEM: 81QE-13010
• Mugadziri: HELI Machinery Manufacturing Co., Ltd. (Mucherechedzo: CQCTRACK)
• Kurongwa: Chikamu chekutakura zvinhu pasi pemotokari chinorema

1. Pfupiso yeVatungamiriri & Nzvimbo yeChigadzirwa

Gwaro iri rinotsanangura hunyanzvi hweinjiniya uye nhoroondo yekugadzira yeHYUNDAI81QE-13010 Musangano weVasina Kushanday, yakagadzirwa neHELI Machinery (CQCTRACK). Sechinhu chakakosha chinotakura mutoro uye chinodzvinyirira mukati mehurongwa hwekutakura zvinhu pasi pemotokari, iyi idler assembly yakagadzirwa kuti ishande nemaprofiles akaomarara eHYUNDAI emhando ye 8-130 ton. Ichishandisa hunyanzvi hwekugadzira zvinhu pasi pemotokari kwemakore anopfuura makumi maviri, HELI inopa ODM/OEM assembly yakaenzana inosangana kana kudarika zvinodiwa zvepakutanga kuburikidza nesainzi yepamusoro yezvinhu, machining accuracy, uye kusimbiswa kwemhando yakasimba. Iyi idler yakagadzirirwa kupa hupenyu hwebasa hwakanyanya, kuvimbika, uye mutengo wese wekuva muridzi (TCO) mukushandiswa kwakaoma kunosanganisira kuchera, kuvaka, uye kuchera kwakajairika.

2. Basa reMutumbi weTrack Idler uye Basa reSisitimu

Muchina weTrack Idler, uri pamberi pefuremu yekambaira wakatarisana ne sprocket, unoita mabasa matatu makuru emakanika:

1. Kutungamirirwa kweNzira uye Kurongeka: Inotungamira cheni yenzira, ichichengetedza kurongeka kwakakodzera kwemativi panguva yekufamba uye chinotungamira kudzivirira kubuda kwenjanji.
2. Kusimba Kwenzira: Sechikamu chehurongwa hwekudzoreredza nekusimba (kuburikidza ne adjuster cylinder), inotora kusimba kwecheni yenzira, ichiva nechokwadi chekuti pitch inobatanidzwa zvakanaka ne sprocket uye kubata kwakakodzera kwebhutsu dzenzira.
3. Kutakura Mutoro: Inotsigira chikamu chehuremu hwemuchina uye inobvisa mitoro inokonzereswa nemagetsi kubva pakukanganisika kwevhu.

Iyo 81QE-13010 iboka rakavharwa uye rakazorwa mafuta, rine vhiri risingashande, mabheyaringi/mabhurashi emukati, mubato wakaomarara, mavharo ekupedzisira, uye sisitimu yekuvharira ine matanho akawanda, yakagadzirirwa kutsiva mabhaudhi zvakananga.

3. Magadzirirwo eUinjiniya neKugadzira neHELI (CQCTRACK)

Pfungwa dzeHELI dzekugadzira 81QE-13010 dzakavakirwa pakubatanidzwa kwemagetsi uye kuongororwa kwemamiriro ekukundikana, zvichiita kuti chikamu chimwe nechimwe chigadziriswe kuti chigare kwenguva refu.

3.1 Kusarudzwa Kwezvinhu & Kugadzira Simbi

3.2 Maitiro Akakosha Ekugadzira

• Kugadzira: Vhiri remuchina wesimbi rinogadzirwa nesimbi inopisa kuti rigadzirise chimiro chesimbi, zvichiwedzera simba rayo remuchina uye kuramba kuneta kana tichienzanisa nezvimwe zvinoshandiswa pakukanda.
• Kurapa Kupisa: Rimu revhiri rinoshanda rinoitwa nekombiyuta richiomeswa ne induction kuti rive rakaomarara re 56-60 HRC nehukuru hwe case hwakadzorwa hwe 8-12mm. Izvi zvinoteverwa nekunyoroveswa kuti kuderedzwa kwekumanikidzwa uye kuchengetedza kuomarara kwemukati (~35-40 HRC).
• Kugadzira Machining: Nzvimbo dzese dzakakosha dzinopedzwa nemalathe nemagrinder eCNC. Bore remabushing/bearing, nzvimbo dzinovhara, uye nzvimbo dzinosungirirwa zvinobatirira zvakasimba (IT7-IT8) kuti zvive nechokwadi chekuti concentricity yakakwana uye kushanda zvakanaka kwechisimbiso.
• Kubatanidza & Kuvhara: Kubatanidza kunoitwa munzvimbo yakachena. Sisitimu yekuvharira inowanzo sanganisira dhizaini ye multi-labyrinth yakabatana nechisimbiso che radial chine miromo miviri (NBR kana FKM/Viton®) uye rin'i yesimbi inoyangarara. Sisitimu iyi yekudzivirira katatu inobvisa matope, jecha, nemvura uku ichichengetedza mafuta.

4. Ruzivo rweKushanda & Kuvimbisa Hunhu

Hunhu hweHELI hunoita kuti 81QE-13010 idler assembly yese ishande zvakanaka uye yakavimbika.

4.1 Zviratidzo Zvikuru Zvekushanda (KPIs):

• Kuyerera kweRadial: < 0.5 mm (inovimbisa kushanda zvakanaka kwenzira uye inoderedza kudedera).
• Kuedzwa kwekubuda kwezvisimbiso: Kuedzwa kwekumanikidzwa kwemhepo kuti vaone kuti chisimbiso chacho chakasimba sei vasati vazora mafuta.
• Torque inotenderera: Inoenderana uye iri mukati mehuwandu hwakatarwa, ichisimbisa mabheyaringi akakodzera/kuiswa kwebushing uye mafuta.
• Kuyera Mutoro Wakagadzika: Yakagadzirwa kuti ikwanise kutsungirira simba rese rekudzoserwa kwesimba rekudzora simba uye kushanduka kwesimba.

4.2 Nzira yeKuvimbisa Hunhu:

1. Kuongorora Zvinhu Zviri Kuuya: Kuongorora kweSpectrographic yemakemikari esimbi.
2. Kuongorora Mukati Mebasa: Kuongororwa kwemativi mushure mekushanda kwemakiyi.
3. Kuongorora Kwekupedzisira: Kuongororwa kwe100% kwehukuru hwakakosha, kuongororwa kwekuoma, uye kupedzwa kwenzvimbo.
4. Kuedzwa: Zviyero zvemuenzaniso kubva muchikamu chimwe nechimwe zvinoongororwa kwenguva refu kuti zvisapararire uye zvisapararire.

• Chitupa: Chakagadzirwa pasi pehurongwa hwekutarisira mhando hwakabvumidzwa neISO 9001:2015. Zvitupa zvekushandisa (Mill Certs) zvinoenderana neEN 10204 3.1 zviripo.

5. Mitemo yekuisa, kugadzirisa uye kuenderana kwayo

• Kuisa: Gara uchitevedzera maitiro ebasa reOEM (HYUNDAI) nemaoko.
  1. Vhara muchina zvakachengeteka wosunungura simba remuchina.
  2. Bvisa mubatanidzwa wekare we idler, uchinyora huwandu hwema shims ekugadzirisa kusimba.
  3. Geza mabhureki ekuisa anongomira ari pafuremu yenzira zvakanaka.
  4. Isa HELI idler assembly itsva, uchishandisazve shim pack yakakodzera kuti uwane kurongeka kwekutanga.
  5. Batanidzazve silinda yekutsimbirira, dzorera simba renzira kuti ienderane nezvakatsanangurwa, uye tarisa kuti nzira yacho yadzika sei.
• Kugadzirisa: Kunyange zvazvo gungano "rakavharwa kweupenyu hwese," rinofanira kuongororwa nguva nenguva (maawa ebasa 250 ega ega). Tsvaga:
  • Kubuda kwemvura: Isa mafuta akakomberedza magumo emubato.
  • Kusapfeka Zvisina Kunaka: Kusashanda zvakanaka parim kana flanges zvisina kuenzana.
  • Kutenderera Kusina Kushanda: Chinhu chakasimba kana chisingatendereri.
• Kuenderana: 81QE-13010 yakagadzirwa kuti itsive zvakananga maexcavator eHYUNDAI R-series. Gara uchisimbisa modhi yemuchina nenhamba yeserial uchienzaniswa neOEM parts catalog kana kubvunza timu yekutengesa yeHELI kuti usimbise.

6. Kuronga Kukosha & Kugovera

6.1 Mari Yose Yekuva Muridzi (TCO) Zvakanakira:
Musangano weHELI (CQCTRACK) 81QE-13010 une simba repamusoro-soro kana tichienzanisa nezvikamu zvemuchina zvisiri zvehunyanzvi:

• Hupenyu Hwebasa Hwakawedzerwa: Zvinhu zvepamusoro uye kuomarara kwakadzika zvinononoka kupera, zvichiwedzera nguva dzekutsiva.
• Kuderedzwa Kwenguva Yekushanda: Kuvimbika kwakanyanya kunoderedza kukundikana kusina kurongwa uye kurasikirwa kwekubudirira kunoenderana nako.
• Dziviriro yeZvikamu: Chishandiso chakasimba chinochengetedza kurongeka kwenzira uye kusimba kwakakodzera, chichidzivirira zvinhu zviri pedyo zvinodhura zvakaita semacheni enzira nemasprockets kubva pakusakara nekukurumidza.

6.2 Kuwanikwa kubva kuHELI / CQCTRACK:
Semugadziri wefekitori, HELI inopa:

• Rutsigiro rwehunyanzvi: Ruzivo rweinjiniya uye rubatsiro rwekushandisa.
• Zvishandiso Zvinochinjika: Sarudzo dzeFOB, CIF, kana DAP incoterms, dzine kurongedza kwakajairwa kwekutengeswa kunze kwenyika.
• Kutevedza: Kutevedza kwakazara kubva pazvinhu zvisina kugadzirwa kusvika pane zvapera.

Chiziviso: Mushumo uyu weinjiniya ndewechinangwa cheruzivo. Magadzirirwo anogona kuchinja nekuda kwekuvandudzwa kwechigadzirwa nguva dzose. Mushandisi wekupedzisira ane basa rekuona kuti chikamu ichi chakakodzera here pakushandisa kwacho uye muchina wacho.