KOMATSU 820220032 2033000110 2033000111 2033000140 20E30K1580 22B3000010 PC80 PC90 PC100 PC120 PC130 Mini excavator undercarriage parts source mugadziri uye mutengesi / CQCTRACK

KOMATSU PC80-PC130 Series Track Roller Assembly—Kuongororwa kweUinjiniya hweMini Excavator Undercarriage kubva kuHeli CQCTRACK

Chinozivisa Magwaro: TWP-CQCT-KOMATSU-MINI-ROLLER-14
Dare Rinoburitsa: Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Mamodheru Akatarwa: KOMATSU PC80, PC90, PC100, PC120, PC130 Mamini kusvika Pakati Pekukweva Crawler
Chikamu cheZvikamu:820220032, 2033000110, 2033000111, 2033000140, 20E30K1580, 22B3000010
Kirasi yeUremu hweMuchina: 1 - 13 matani (zvichienderana nemagadzirirwo uye mashandisirwo)
Zuva Rekuburitswa: Kurume 2026
Kupatsanura: Ruzivo rweUinjiniya hweUnyanzvi / Gwaro reMini Excavator Undercarriage Parts Sourcing

1. Pfupiso yeMutungamiriri: Heli CQCTRACK seMugadziri weNyanzvi weKOMATSU Mini Excavator Undercarriage Components

Munzvimbo chaiyo yekushanda kwemini kusvika pakati nepakati pekugadzira crawler (kirasi ye1-13 ton), gadziriro yetrack roller—inonziwo gadziriro yetrack bottom roller kana gadziriro yelower roller—inomiririra chinhu chikuru chinotakura mutoro mukati megadziriro yetrack roller. Chikamu ichi chinoita basa rakakosha rekutsigira huremu hwese hwemuchina, kugovera kumanikidzwa kwekutakura pasi zvakaenzana mucheni yetrack, kutungamira nhungamiro yetrack zvakanaka pamwe chete nefuremu yetrack, kuderedza kukweshana pakati pezvisungo zvetrack nechimiro chemidziyo yetrack, uye kubvisa kuvhunduka kubva munzvimbo isina kuenzana kuti kuwedzere kugadzikana kwemuchina uye kunyaradzwa kwemushandisi. Kune mapuratifomu eKOMATSU PC80, PC90, PC100, PC120, uye PC130—midziyo yekuchera inoshandiswa zvakanyanya mukuvaka maguta, kugadzira mapindu, zvivakwa, kugadzira zvivakwa, uye mashandisirwo ekufambisa ivhu zvishoma—gadziriro yetrack roller inomira sechinhu chakakosha pachinangwa chekusarudza kugadzikana kwemuchina, kurongeka kwenzira, uye hupenyu hwenguva refu hwemidziyo yetrack.

Heli Machinery (CQCTRACK) yakazvigadzira semugadziri wepamusoro-soro wehunyanzvi uye mutengesi wezvinhu zvepasi pemotokari zveKOMATSU mini excavator applications. Semugadziri akazvipira, CQCTRACK inoshanda mukati meHELI Group ecosystem yakakura, ichipa zvivakwa zvinodiwa, kugona kweR&D, uye masisitimu ekutarisira mhando yepamusoro ekugadzira zvikamu zvepasi pemotokari zvepasi zvepasi. Iri bepa jena rehunyanzvi rinopa ruzivo rwakakwana rwekugadzira KOMATSU 820220032, 2033000110, 2033000111, 2033000140, 20E30K1580, uye 22B3000010 Track Roller Assemblies, dzakagadzirirwa zvakananga mapuratifomu ePC80-PC130 series excavator uye akasiyana-siyana awo.

Nekubatanidza sainzi yezvinhu zvakasimba (tichishandisa ma alloys emhando yepamusoro akadai se 50Mn, 40MnB, uye 35MnB steels), matekinoroji ekugadzira akanyatsovharwa ane kuyerera kwezviyo kwakagadziriswa, nzira dzekurapa kupisa dzepamusoro dzichiwana ma gradients emhando yepamusoro (52-58 HRC surface ine core yakasimba, kudzika kwe 8-12mm case), dhizaini yekuvhara ine matanho akawanda yakasimbiswa kuti irambe kusvibiswa, uye maitiro ekugadzira ane certification e ISO 9001:2015, Heli CQCTRACK inopa ma track roller assembly anowana kuenzana kwekushanda kwakanyorwa ne—uye mune mamwe ma metrics anopfuura—ma original equipment specifications.

Kune nyanzvi dzekutenga, mainjiniya ekugadzirisa zvikepe, uye maneja wemidziyo vari kutsvaga kuwedzera mari yese yekuva muridzi wezvikepe zvavo zveKOMATSU PC-series mini excavator zvinoshanda mukuvaka nekugadzira magadheni, gwaro iri rinoshanda segwara reruzivo rwehunyanzvi uye gwara rekutsvaga.

2. Kuzivikanwa kwePortfolio yeChigadzirwa uye Cross-Reference Matrix

Kuti ive nechokwadi chekuti kutenga kwakarurama uye kubatanidzwa zvakanaka muhurongwa huripo hwekutakura zvinhu pasi pemotokari, matrix inotevera inotsanangura huwandu hwezvinhu zvakazara zvakafukidzwa pasi pechirongwa ichi.

Tafura 1: Kuchinjana kweNhamba dzeZvikamu Zvakakwana uye Kushandiswa kweMuchina

Kupatsanurwa kwezvikamu: Kuungana kweTrack Roller / Track Bottom Roller / Lower Roller / Under Roller
Michina yeTarget: KOMATSU PC80, PC80-3, PC90, PC100 (mhando dzese), PC120 (mhando dzese), PC130 (mhando dzese) Mini kusvika Medium Crawler Excavators
Huremu hwekushanda: 1,000 kg – 13,000 kg (zvichienderana nemamiriro ekugadzira uye gore rakagadzirwa)
Mabasa Ekutanga:

• Tsigira huremu hwemuchina uye govera mutoro zvakaenzana pakati pecheni yenzira
• Tungamira cheni yenzira zvakanaka uchitevedza furemu yemuchina wekutakura zvinhu pasi pemotokari
• Deredza kukweshana pakati pezvisungo zvenzira nechimiro chepasi pechingoro
• Bvuma kuvhunduka kubva munzvimbo dzisina kuenzana, zvichiwedzera kugadzikana uye nyaradzo yemushandisi
  Kugadziriswa kweFlange: Inowanikwa muchimiro cheflange imwe chete uye flange mbiri zvichienderana nenzvimbo uye magadzirirwo emuchina
  Kwakatangira Kugadzira: Heli Machinery Manufacturing Co., Ltd. (Brand: CQCTRACK) – ISO 9001:2015 Certified Facility
  Chinangwa cheUinjiniya: Zvikamu zvinotsiva zvehunyanzvi zvakagadzirwa kuti zvikwanise kuchinjana ne1:1 pasina kugadziriswa

2.1 Kubatanidzwa kweSisitimu mukati meMusangano weUndercarriage

Muchina weTrack Roller Assembly haushande sechinhu chakasiyana asi unoumba chinhu chakakosha chinotakura mutoro mukati mehurongwa hwakabatanidzwa hwekutakura zvinhu pasi pemotokari:

• Magadzirirwo Emuchina Wekutakura Zvigaro: Maroller emuchina wekutakura anosungirirwa pafuremu yemuchina wekutakura zvigaro kuburikidza nemabhuraketi ekuisa shaft, akaiswa pasi pemuchina wekutakura zvigaro kuti atsigire huremu hwemuchina uye atungamirire cheni yemuchina wekutakura zvigaro.
• Mashandiro Azvo: Maroller aya anotakura huremu hwese hwekushanda kwemuchina wekuchera, achiparadzira kumanikidzwa kwepasi uye achivimbisa kugadzikana kwemuchina panguva yekuchera, kusimudza, uye kufamba. Maroller esimbi akasimba uye shafts dzakasimba dzakagadzirirwa kutsigira huremu hwemuchina uye kutora mitoro inoshanduka.
• Magadzirirwo eFlange: Zvichienderana nenzvimbo iri mukati megumbo repasi pegumbo, maroller anogona kunge ari eflange imwe chete (akaiswa panzvimbo dzekunze) kana maviri-flange (akaiswa panzvimbo dzemukati kuti ape gwara repadivi).
• Kugadzika Kwekuisa: Musangano uyu une ma "interfaces" ekugadzika akagadzirwa nemazvo (magumo e "shaft" ane maburi e "bolt") anosunga roller ku "track frame" kuti itsiviwe zvakananga yakavakirwa pa "OEM-style dimensions" kuti itsiviwe nekukurumidza ne "bolt-on" uchishandisa maturusi akajairwa e "workshop".

3. Kugadziriswa kweMainjiniya: Kuumbwa kweHeli CQCTRACK KOMATSU PC80-PC130 Mini Excavator Track Roller Assemblies

Kugara kwenguva refu kwekushanda kwechero track roller assembly inoshanda mumabasa ehunyanzvi ekugadzira mini excavator kunoenderana nekudyidzana kwezvikamu zvishanu zvakakosha zveinjiniya: chimiro cheroller shell, shaft metallurgy, bearing system, sealing architecture, uye lubrication regime. Mainjiniya eHeli CQCTRACK imwe neimwe yezvikamu izvi zvine hungwaru hwakakodzera kushandiswa kwe1-13 ton class excavator mumamiriro akasiyana ekushanda.

3.1 Chimiro cheRoller Shell: Simbi Yakagadzirwa Yekushandisa Nyanzvi

Goko rinotenderera rinoumba chikamu chikuru chechimiro chemuchina, richitumira huremu hwese hwemuchina kune cheni yemuchina uku richidzivisa kusakara kubva pakubata pasi nguva dzose uye kubatana kwecheni.

3.1.1 Kusarudzwa Kwezvinhu uye Unyanzvi hweAlloy

Heli CQCTRACK inoshandisa sarudzo yezvinhu zvine hungwaru zvichienderana nezvinodiwa pakushandisa, ichishandisa simbi dzemhando yepamusoro dzakaratidzwa mukushandiswa kwakasimba kwepasi pemotokari:

• Giredhi Yezvinhu Zvikuru: 50Mn kana 40MnB Manganese-Boron Alloy Simbi—yakasarudzwa kuti iome zvakanyanya uye ishande zvakanaka pakuvaka nekushongedza maruva. ​​Zvinhu izvi zvinokwanisa kuramba kupfekwa uye kutakura zvinhu kuburikidza nekugadzirisa nemazvo uye matekiniki ekurapa kupisa.
• Imwe nzira: Simbi yesimbi ye35MnB inopa kusimba kwakanaka uye kuramba kupfeka kwekushandisa mudiki.
• Basa reManganese: Rinovandudza kuomarara uye simba rekudhonza; rinoita kuti kuomarara kupinde mukati mechinhu panguva yekudzima pane kugadzira chikamu chepamusoro chakatetepa, chinoputsika.
• Kubatanidza Boron Micro: Kunyangwe muhuwandu hudiki, boron inoshanda sechinhu chinobatsira pakuomesa, ichiwedzera zvakanyanya kugona kwesimbi kuwana chimiro chakasimba, chemartensitic kana yadzimwa pasina kukonzera kupwanyika.

Tafura 2: Kuenzanisa Kwemhando Yezvinhu zveMini Excavator Track Roller Applications

3.1.2 Kugadzira Zvinodziya: Nzira Yepamusoro Yekugadzira

Nzira yekugadzira inonyanya kusarudza chimiro chemukati chezviyo uye, nekudaro, hunhu hwekushanda kweroller yakapedzwa.

Kugadzira/Kugadzira Zvinodziya (Heli CQCTRACK Standard):

• Maitiro: Kugadziriswa kwekugadzira zvinhu zvinodziya (inenge 700-900°C) kunoita kuti pave nekugadzirwa kwakasiyana kwe fiber flow flow, zvichipa kurongeka kwakanaka kwe grain.
• Unyanzvi hwekugadzira zviyo: Maitiro ekugadzira zviyo anoenderana nekuyerera kwezviyo kuti zvitevedzere chimiro cheroller, zvichigadzira chimiro chezviyo chinoratidza kutsungirira kuneta kwakanyanya uye simba rekukanda. Kuyerera kwezviyo kwakagadziriswa uku kwakakosha kuti utsungirire kutenderera kwekutakura kunowanikwa mumabasa ekuchera.
• Kuvimbika Kwemukati: Kunobvisa maburi emukati, maburi, uye zvinhu zvidiki zvinowanikwa muma castings; kunoita kuti chimiro chirambe chakasimba, chisina maburi kana maburi.
• Kubatsira Kwekushanda: Simba repamusoro rekukanda uye kuramba kuneta munzvimbo dzinotakura mutoro, dzinokwenya; kugona kurodha kwakanyanya uye mhedzisiro yakanaka yekudzivirira kutsemuka. Maroller akaumbwa anonyanya kufarirwa pakushanda kwemutoro wakawanda kunyangwe mukushandiswa kwemini excavator.

Kuvaka Zvigadzirwa (Indasitiri Inoshandiswawo):

• Maitiro: Simbi yakanyungudutswa yakadururwa muforoma yobva yabvumira kuti iome.
• Zvipingamupinyi zveMuumbi: Chimiro chine granular, chinogona kunge chine maburi ane ma micro-voids uye kusaenderana kwezviyo.
• Zvipingamupinyi pakushanda: Simba rekudhonza rakaderera; rinonyanya kutsemuka kana richinge rava kumanikidzwa zvakanyanya.

Tafura 3: Kuenzanisa kweRoller yakagadzirwa neCast Track

3.1.3 Uinjiniya hweFlange Geometry

Ma roller flanges anopa gwara rakakosha kurutivi rwenzira, zvichidzivirira kubuda kwenjanji panguva yekutenderera uye kuchengetedza kurongeka kwakakodzera kwecheni.

• Kugadzika kweFlange: Inowanikwa muchimiro cheflange imwe chete uye double-flange zvichienderana nenzvimbo inodiwa. Kutsika kwakasimba kweinduction uye flanges zvinodzivirira kukweshwa kubva kumatombo, tsvina, uye marara, zvichiita kuti roller uye track irambe iripo kwenguva refu.
• Kunyatsoenderana Nemagadzirirwo Eprofayili: Magadzirirwo eFlange akagadzirwa kuti aenderane nemagadzirirwo chaiwo nematanho ekubatanidza track, zvichiita kuti cheni ishande zvakanaka uye kuderedza kusakara.
• Nzvimbo dzeFlange Dzakaomeswa: Mativi eFlange anowana kurapwa kwakafanana kweinduction hardening senzvimbo inoyerera kuti isaparare kubva pakubatana kwe lateral link.

3.2 Kugadzira Simbi yeMugodhi neUinjiniya hwepamusoro

Mugodhi usingachinji unotumira mitoro yese inoshanduka yemuchina wekuchekerera kubva pagoko remuchina wekuchekerera kuenda kumabhuraketi ekumisikidza furamu yemuchina wekuchekerera.

• Kusarudzwa Kwezvinhu: Mubato wacho wakagadzirwa nesimbi ine simba guru, yakasarudzwa nekuda kwehuwandu hwayo hwesimba-kuhuremu uye kuramba kuneta. Mubato une simba guru wakagadzirirwa kutsigira huremu hwemuchina wese uye kutora mitoro inochinja-chinja.
• Kurapa Kupisa: Mubato unodzimwa uye unodzimwa kuti usimbise simba rawo zvakanyanya.
• Unyanzvi hwepamusoro: Mushure mekutendeuka kweCNC, mubato unogayiwa zvakanaka kusvika wapera zvakanaka munzvimbo dzese dzinobata mabheyaringi neseal kuitira kuti chisimbiso chishande zvakanaka uye kuti chisaparare.
• Kugadzirisa Dhayamita: Mainjiniya eHeli CQCTRACK vakagadzirisa dhayamita dzeshaft zvichibva pakuverenga mutoro weKOMATSU PC80-PC130, zvichiita kuti pave nekuchengetedzwa kwakakwana kwezvishandiso zvidiki zvekugadzira.

3.3 Sisitimu yeKutakura: Chimiro cheKutenderera cheNyanzvi-Giredhi

Sisitimu yekutakura zvinhu inoita kuti ganda remuchina wekutakura zvinhu ritenderere zvakanaka richitenderedza shaft yakamira pasi pemitoro ye radial inoenderana nemabasa ekuchera.

• Sarudzo yeRudzi rweBearing: Heli CQCTRACK inoshandisa mabheyaringi anorema akagadzirwa zvakananga kuti abate mitoro ye radial inogadzirwa nehuremu hwemuchina uye simba rinoshanduka. Mabheyaringi emukati anomhanya mumafuta ane zvisimbiso zvemiromo yakawanda kuti achengetedze mafuta.
• Mijaho Inopiswa: Mijaho yese inogadzirwa nesimbi yepamusoro-soro kuti irambe Brinelling pasi pemitoro inokuvadzwa, zvichiita kuti ive nekugadzikana kwenguva refu.
• Kusimbiswa kweKuyera Mutoro: Chimiro chega chega chebheya chinosimbiswa kuti chigone kutsungirira mitoro isingachinji uye inoshanduka inogadzirwa nemuchina wekuchera we1-13 ton panguva yekuchera, kusimudza, kufamba, uye kushanda kweswing.
• Kugadziriswa Kwekubviswa Kwemukati: Mabheya anosarudzwa ane nzvimbo dzakatarwa dzemukati kuti akwanise kuwedzera kupisa panguva yekushanda nguva dzose uku achichengetedza kugoverwa kwemutoro kwakakodzera.

3.4 Kugadzira Zvisimbiso: Nzvimbo Yakakomberedzwa yeTribological yeNzvimbo Dzakasvibiswa

Ruzivo rweindasitiri runoratidza nguva dzose kuti kutadza kushanda zvakanaka kwepasi pemotokari nguva isati yakwana kunowanzo konzerwa nekusvibiswa kunokonzera kutadza kushanda zvakanaka kwebearing—nzira yekukundikana inokurumidza kushandiswa mukuvaka nekugadzira magadheni. Kusimba kwechisimbiso kunotungamira zvakananga hupenyu hwebasa remusanganiswa wese weroller. Heli CQCTRACK inotarisa nzira iyi yekukundikana kuburikidza nehurongwa hwese hwekuvhara hune matanho akawanda hwakabvumidzwa kudzivirira kusvibiswa.

3.4.1 Sisitimu Yezvisimbiso Yakawanda

Mainjiniya eHeli CQCTRACK anoshandisa dhizaini yekuisa chisimbiso yakagadzirirwa kugara kwenguva refu uye kushanda zvakanaka pasi pemamiriro ese ekushanda:

• Dhizaini Yakazadzwa Nemafuta, Yakavharirwa: Mabheringi emukati anomhanya mumafuta ane zvisimbiso zvemiromo yakawanda kuti achengetedze mafuta uye achengetedze guruva, matope, nemvura kunze kwenguva refu.
• Dhizaini yeChisimbiso Chinoyangarara: Dhizaini yekuvharwa kwemakoni maviri uye mafuta ehupenyu hwese inoita kuti track roller ive nehupenyu hurefu uye ishande zvakanaka pasi pemamiriro ese ekushanda.
• Kubviswa Kwekusvibiswa: Zvisimbiso zvemiromo yakawanda zvakagadzirwa kuti zvibvise zvinosvibisa zvinokuvadza (silica, matope, guruva) kubva mukamuri rekutakura.

3.4.2 Unyanzvi hweZvisimbiso

• Zvinhu Zvakajairika: Nitrile rabha (NBR) inopa simba rakanaka rekudzivirira mafuta uye simba rekudzivirira kupisa kwakanyanya.
• Kureba kweTembiricha yekushanda: Yakakodzera mamiriro ekunze akasiyana-siyana kubva -20°C kusvika +110°C.

3.4.3 Kuedzwa kweKuvimbika kweChisimbiso

Kuungana kwese kweHeli CQCTRACK roller kunosimbiswa zvakasimba kuti chisimbiso chishande zvakanaka.

3.5 Uinjiniya hweKuzora

• Rudzi rwekuzora: Yakagadzirwa semayuniti akavharwa asingagadzirisike—hapana kudiwa kwekuzora mafuta zuva nezuva, inongotariswa nguva nenguva sechikamu chekuongorora kwako pasi pechingoro. Magungano aya anovharwa uye anozorwa mafuta kare kufekitori kwenguva yese yebasa reroller.
• Rudzi rweGirisi: Yakazadzwa nemafuta emhando yepamusoro, akasimba uye anochinjika, zvichiita kuti mafuta agare achizorwa nguva dzose muhupenyu hwese hwebasa.
• Kutenderera kweOiri: Dhizaini yakazadzwa neoiri inokurudzira kunyorovesa kwakakodzera kunzvimbo dzese dzemabheyaringi, zvichiita kuti dziviriro irambe iripo.

3.6 Unyanzvi hweKuisa Interface

Nzvimbo dzekuisa (migumo yemugodhi) dzinopa kubatana kwakakosha nefuremu yemuchina wekugadzira simbi.

• Kugadzika Kwekuisa: Nzvimbo dzekuisa dzakagadzirwa nemazvo dzinoita kuti pave nekuenderana kwakakodzera nefuremu yenzira kuti pave nekutsiviwa kwakanangana.
• Kunyatsorongeka kweMaburi eBhodhoro: Maburi ekuisira anoboorwa kuti akwanise kushivirira pakati nepakati zvichiita kuti mutoro ugovaniswe zvakaenzana.
• Kusatsetseka kwepamusoro: Kuchengetedzwa mukati mehunyanzwi hwakasimba kuti ive nechokwadi chekuti nzvimbo dzakakwana dzakatarisana nefuremu yenzira.
• Nzira Yokuchengetedza: Yakachengetedzwa nemabhoti ekuchengetedza sezvakatsanangurwa nehurongwa hwemuchina.

4. Unyanzvi hwekugadzira Maitiro eUnyanzvi

Heli CQCTRACK inochengetedza kubatana kwakatwasuka muketani yekugadzira, ichibvisa kusiyana kuri kuunzwa nemaitiro epasi pekondirakiti uye ichivimbisa kuti zvigadzirwa zvemhando yepamusoro zvinoenderana nehunyanzvi zvakakodzera maapplication eKOMATSU PC80-PC130 mini excavator.

4.1 Kusimbiswa kweMetallurgical uye Kuongorora Kunouya

• Kuongorora Spectrochemical: Zvidimbu zvesimbi zvinopinda zvinoongororwa spectrochemical kuti zvionekwe kuti zvakagadzirwa nemakemikoro zvakadii—zvichienderana nezvinodiwa zvekabhoni, manganese, uye boron zvakakosha kuti zviome.
• Kuedzwa kweUltrasonic: Zvinhu zvisina kugadzirwa zvinoongororwa neUltrasonic kuti zvionekwe chero nzvimbo dzisina chinhu, zvinhu zvisina kusanganiswa, kana kuti zvisipo zvinogona kukanganisa kuvimbika kwechimiro.
• Kusimbiswa kweMaumbirwo eZviyo: Mienzaniso yesimbi inobva kuzvinhu zvakagadzirwa inosimbisa kurongeka kwakakodzera kwekuyerera kwezviyo.

4.2 Kugadzira Nekurongeka uye Kutevedzana Kwemachina

Maitiro ekugadzira anotevera kurongeka kwakarongeka kwemabasa nematurusi emhando yepamusoro eCNC nemidziyo yekurapa kupisa.

4.2.1 Kugadzirira Zvinhu Zvisina Kugadzirwa

• Mabheti esimbi anochekwa zvichienderana nehukuru hwemarori uye huremu.
• Kutevedzana kwezvinhu kunoratidzwa kubva padanho rekutanga rekucheka.

4.2.2 Kugadzira Zvinodziya

• Mabhiritsi anodziiswa kusvika pakupisa kunodziya kwekugadzira (anenge 700-900°C).
• Kugadzira simbi dzakavharika pasi pemachina ekudzvanya akanyatsogadzirwa kunoita kuti simbi iite seyakavharika, zvichigadzira dhizaini yekugovera fiber yemukati mechinhu ichi inotevera denderedzwa reroller.
• Flash inochekwa, uye jira rakachekwa rinoongororwa nemaziso.

4.2.3 Maitiro Ekurapa Kupisa

Heli CQCTRACK inoshandisa nzira yekurapa kupisa ine zvikamu zviviri kuti iwane hunhu hwakanaka hwemakanika:

Danho 1: Kudzima uye Kudzikamisa (Q+T)

• Kuchengetedza: Muviri wemuchina unodziiswa kusvika pakupisa kwakanyanya kuti uchinje chimiro chemuviri.
• Kudzima: Kutonhora nekukurumidza kunoshandura chimiro che microstructure kuita martensite—chivakwa chakaoma, chisingapfeki.
• Kudziisa: Kudziisazve kwakadzorwa kunoderedza kushushikana kwemukati ukuwo kuchichengetedza kusimba kwemukati.

Danho rechipiri: Kuomesa Kwemukati / Kudzima Pamusoro

• Kuomesa Kwekusarudza: Kuomesa kwechinhu chinogadzirwa ne induction kunoita kuti chive chakasimba uye chakasimba pamativi emupendero uye pamativi eflange—kazhinji HRC52-58 ine hurefu hwe 8mm-12mm.
• Kugadziriswa Kunodzorwa neKombuta: Maparamita ese anotariswa nedhijitari kuti ave nechokwadi chekuti nyaya yacho yakadzama zvakaenzana.
• Magadzirirwo Akaitwa: Kuoma kwenzvimbo 52-58 HRC nehupamhi hwekesi 8-12mm.

Tafura 4: Magadzirirwo eKuoma—KOMATSU PC80-PC130 Track Roller Assembly

Chikonzero cheUinjiniya: Nzvimbo ye52-58 HRC inopa kudzivirira kwakanyanya kukweshana kubva pamabushing etrack chain nemarara evhu munzvimbo dzekuvaka. Kudzika kwekesi ye8-12 mm kunoita kuti sezvo nzvimbo yacho ichikweshana kwezviuru zvemaawa ekushanda, chinhu chitsva chinogara chakasimba, zvichidzivirira "kukweshana" nguva isati yakwana uye kuwedzera nguva dzebasa.

4.2.4 Kugadzira CNC nemazvo

• Kugadzira Machining Asina Kunaka: Nzvimbo isina chinhu inogadziriswa nekupisa yakaiswa panzvimbo dzeCNC dzekugadzirisa michina isina kunaka yehukuru hwayo.
• Kupedzisa dhayamita yekunze: Kutendeudza nemazvo kunoita kuti dhayamita ikwane.
• Kugadzirwa kweFlange Profile: MaFlange geometries akagadzirwa nemachina zvichienderana nezvinodiwa chaizvo.
• Kugadzira Bore: Bore remukati rakagadzirwa nemazvo kuti rikwanise kugadzika uye kugadzika zvigaro.
• Kugadzira Mugodhi: Mugodhi wacho wakatenderedzwa neCNC wobva wakuyiwa kusvika padanho rekupedzisira uye wakakodzera kupedzisa pamusoro panzvimbo dzakavharirwa.
• Kuisa Michina Yekubatanidza: Nzvimbo dzekuisa dzinogadzirwa nemashini kuti dzikwanise kushivirirana zvakanaka.

4.2.5 Maitiro Ekubatanidza

Kugadzira kunotevera mitemo yakasimba kuti ive nechokwadi chekuti chikamu chacho chakavimbika:

1. Kuchenesa Zvikamu: Zvikamu zvese zvinoongororwa uye zvinocheneswa zvisati zvagadzirwa.
2. Kuiswa kweBheari: Mabheari anoiswa nemagadzirirwo akakodzera.
3. Kugadzika Chisimbiso: Mhete dzechisimbiso dzine miromo yakawanda dzinounganidzwa zvakanaka; nzvimbo dzechisimbiso dzinozorwa mafuta.
4. Kupinza Mugodhi: Mugodhi unopinzwa nepamusoro pekubatana pakanatswa mafuta zvakanaka.
5. Kuisa Chivharo Chekupedzisira: Zvivharo zvekupedzisira zvinoiswa zvine torque yakakodzera.
6. Kuzora: Chigadzirwa ichi chakazadzwa nehuwandu hwakakodzera hwemafuta/mafuta ekushandisa kuti mafuta acho agare kwenguva refu.
7. Kuongorora Kutenderera: Roller yakabatana inofanira kutenderera zvakanaka isina kusimba asi isina kuvharika.

4.2.6 Nzira yeKuvimbisa Hunhu uye Kuedza

• Kuongorora Zviyero: Kusimbiswa kwezviyero zvese zvakakosha uchishandisa michina yekuyera chaiyo.
• Kuedza Kuoma: Kuedza kwaRockwell panzvimbo dzakatarwa.
• Kuedzwa kweKusimba kweChisimbiso: Roller yega yega yakaunganidzwa inoedzwa kuti ive nechokwadi chekuti chisimbiso chinoshanda zvakanaka.
• Kuedza Kumhanya: Kuedza kutenderera kwakaitwa nemuenzaniso wekusimbisa mashandiro uye kushanda zvakanaka.

4.2.7 Kurapa uye Kuputira Pamusoro

• Kupedzwa kwependi: Kushandisa sisitimu yependi inodzivirira ngura kudzivirira pamusoro.
• Sarudzo dzeRuvara: Dema kana yero zvakajairika, zvinogona kugadziriswa zvichienderana nezvinodiwa nemutengi.

4.2.8 Kurongedza

• Kurongedza Zvinhu Zvekutengesera Kunze: Zvigadzirwa zvese zvinoiswa zvakanaka uchishandisa makatoni emhando yepamusoro ekutengesera kunze, mabhokisi emapuranga akasimbiswa, kana mapaketi akaputirwa kuti zvive nechokwadi chekuchengetedzwa kwakanyanya panguva yekufambisa.

5. Uinjiniya Hwakanangana Nekushandisa KOMATSU PC80, PC90, PC100, PC120, uye PC130 Excavators

5.1 Pfupiso yeKomatisu PC Series Platform

Michina yekuchera yeKOMATSU PC80-PC130 inosiyana-siyana inoshandiswa zvikuru mukuvaka, kugadzira magadheni, uye zvivakwa.

Nhevedzano yePC80:

• Kurema Kwekushanda: Inenge matani 1-2 (PC80-3)
• Kushandiswa: Kuvaka kudiki, kugadzira gadheni, zvishandiso

Nhevedzano yePC90:

• Kurema kwekushanda: Inenge matani 8-9
• Kushandiswa: Kuvaka kwakawanda, zvishandiso

Nhevedzano yePC100:

• Kurema kwekushanda: Inenge matani gumi nerimwe (PC100-1/2/3/5/6)
• Kushandiswa: Kuvaka, zvivakwa, zvishandiso

Nhevedzano yePC120:

• Kurema kwekushanda: Inenge matani 12-13 (PC120-1/2/3/5/6)
• Kushandiswa: Kuvaka kukuru, zvivakwa

Nhevedzano yePC130:

• Kurema kwekushanda: Inenge matani gumi nematatu (PC130-5/6/7/8)
• Kushandiswa: Kuvaka kukuru, zvivakwa, matombo akareruka

5.2 Nhamba yeChikamu Zvaunofanira Kufunga Nezveinjiniya

Tafura 5: Zvimiro zveUinjiniya zveMashandisirwo neNhamba yeChikamu

5.3 Zvinodiwa zvekusimbisa Kuenderana

Usati waraira, simbisa ma parameter emuchina anotevera kuti uve nechokwadi chekuti roller yakasarudzwa nemazvo:

• Nhamba yeSerial yemuchina (yegore chairo remuenzaniso uye magadzirirwo)
• Rudzi rwechingoro chiri pasi pemota nenzvimbo yeroller (zvinodiwa zvemota imwe chete kana kuti double-flange)
• Upamhi hweshangu nehupamhi hwecheni
• Nhamba yechikamu chekare (kana iripo kuti ishandiswe pamwe chete)

Mutengesi wezvikamu akavimbika achashandisa ruzivo urwu kutsvaga nzira yakakodzera yekubatanidza maroller uye kuona kuti akakodzera.

6. Kuongorora Kukundikana Kwemaitiro uye Kubatanidzwa Kwekuchengetedza Kwehunyanzvi

Kunzwisisa mashandiro ekukundikana mumashandisirwo ema mini excavator kunosimbisa sarudzo dzeinjiniya dzakaitwa muzvikamu zveHeli CQCTRACK uye kunopa gwara rekugadzirisa nekukurumidza.

6.1 Zviratidzo Zvakajairika Zvekupfeka

Zvichienderana nemabhuku ehunyanzvi eindasitiri, zviratidzo zvinotevera zvinoratidza kuti mubatanidzwa we track roller unoda kuongororwa kana kutsiviwa:

1. Kusapfeka zvakanaka pamusoro pe roller - Zvinoratidza mutoro usingawanzoitiki kana kusarongeka zvakanaka
2. Kutamba zvakanyanya kana kuzununguka - Zvinoratidza kusakara kwemabheya kana matambudziko ekubvisa mabheya mukati
3. Kubuda kwemafuta - Kunoratidza kutadza kwechisimbiso uye kupinda kwetsvina
4. Ruzha rwekukuya kana kurira - Zvinoreva kusakwana kwekuzora mafuta kana kukuvara kwemabheya
5. Ruzha rwakanyanya kana kudedera - Zvinoratidza kutadza kushanda kweroller
6. Kutenderera kweroller kwakabatwa kana kwakaomarara - Roller yakabatwa inozoonekwa kuti yakarembera uye inokonzera kupera kwecheni yemumugwagwa nekukurumidza

6.2 Kuongorora Kwemhando Yekukundikana Kwekutanga

Tafura 6: Kuongororwa kweFailure Mode uye Heli CQCTRACK Engineering Countermeasures

6.3 Maitiro Ekugadzirisa Anokurudzirwa Nehunyanzvi

Kuti uwedzere hupenyu hwekushanda kweHeli CQCTRACK track roller assemblies muKOMATSU PC80-PC130 applications, nzira dzinotevera dzekugadzirisa dzinokurudzirwa:

6.3.1 Nzira Yekuongorora Nguva Dzose

• Nguva Yokuongorora: Tarisa maroller maawa mazana maviri nemakumi mashanu sechikamu chekuongorora nguva dzose kwemuchina wepasi pemotokari. Kuongororwa kwemaziso nguva nenguva chete ndiko kunodiwa kune aya mayuniti akavharwa asina kugadziriswa.
• Kuongorora Kuona Kwezuva Nezuva: Kuongorora kufamba-famba kwezuva nezuva kunofanira kusanganisira kutarisa kuti hapana kutenderera, mafuta anobuda (zvinoratidza kuti chisimbiso chakanganiswa), uye kusakara kweflange.
• Kuyera Kupfeka: Kuyera nguva dzose kukwirira kweflange uye dhayamita yeroller zvichienderana nemiganhu yebasa kwakakosha.
• Kuongorora Kutenderera: Iva nechokwadi chekuti maroller ese anotenderera zvakasununguka—roller yakabatwa ichaonekwa kuti yakarembera uye inokonzera kupera kwecheni yemumugwagwa nekukurumidza.

6.3.2 Maitiro Ekuongorora Chirwere

• Kuongorora Zvinoonekwa: Tarisa kana roller surface isina kuenzana, izvo zvinogona kuratidza kuti zvinhu hazvina kurongeka zvakanaka kana kuti hazvina kumira zvakanaka.
• Kuona Kubuda Kwemvura: Ongorora kana mafuta asina kubuda, izvo zvinoratidza kuti chisimbiso chakundikana.
• Kuongorora Kunzwa: Teerera ruzha rwekukuya kana kurira panguva yekushanda, izvo zvinogona kuratidza kusakwana kwekunyorovesa kana kukuvara kwemabheya.
• Kuongorora Mutambo: Tarisa kana kutamba kwakanyanya kana kuzununguka, zvinoreva kuti mabheyaringi akasakara.

6.3.3 Kuchengetedza Kudzivirira

• Kutarisira Kushushikana Kwenzira: Chengetedza kushushikana kwenzira zvichienderana nezvinodiwa nemugadziri weKOMATSU. Kumanikidzwa kwakakodzera kunobatsira kuderedza kusakara kwemuchina uri pasi pechingoro, kuderedza kudedera, uye kuvandudza kugadzikana kwemuchina uri pasi pevhu rakaomarara.
• Nzira Yekuchenesa: Gara uchichenesa marara nevhu pasi pechitsiko kudzivirira kukuvara kwechisimbiso nekukurumidza.
• Kuongorora Kurongeka: Nguva nenguva ongorora kurongeka kwakakodzera kweroller nefuremu yenzira. Kana maroller akaratidza kusakara kweflange kusina kuenzana, izvi zvinoratidza kusarongeka kwacho kunoda kuferefetwa.

6.3.4 Nhungamiro Dzakarongeka Dzekutsiva

• Kutsiva Seti: Kuti zvishande zvakanaka pasi pechingoro, tsiva maroller akasakara mumaseti akafanana ari kudivi rimwe chete kuti mutoro ugoverwe zvakaenzana.
• Kutsiva Kwakabatana: Ongorora kusakara kweroller pamwe chete ne track chain, sprocket, uye mamiriro ekumira.
• Chikumbaridzo Chekutsiva: Tsiva maroller kana zviratidzo zvekupfekwa zvichiratidza kuti kudzika kwekesi kwakaoma kwashandiswa kana kuti dhayamita/flange zvapfuura miganhu yebasa.

7. Pfupiso yeMagadzirirwo Ehunyanzvi—KOMATSU PC80-PC130 Track Roller Assemblies

Tafura 7: Pfupiso yeMagadzirirwo Ehunyanzvi—Heli CQCTRACK KOMATSU PC80-PC130 Track Rollers

8. Rutsigiro rweKutsvaga Zvinhu Zvakanyanya uye Rubatsiro rweKutakura Zvinhu

Heli CQCTRACK inotsigira mabasa ekutenga epasi rose nehunyanzvi hwakakwana hwekutakura zvinhu hwakagadzirirwa hurongwa hunoda kushanda kwemidziyo:

• Kuzivikanwa kweMugadziri: CQCTRACK inoshanda semugadziri wezvikamu zvepasi pemotokari akazvipira uye anonyanya kutarisa zvikamu zvepasi pemotokari zvema excavator nema bulldozer.
• Kukosha Kwezvinhu: Kutsvaga zvinhu zvakananga kubva kumugadziri akaita seCQCTRACK kunopa imwe nzira yekuwedzera kukosha kune zvikamu zvechokwadi zveOEM, zvichibatanidza mitengo yakananga kubva kufekitori neinjiniya yakagadzirirwa kutsungirira mamiriro ezvinhu akaoma.
• Magwaro Ekutumira Zvinhu Kunze Kwenyika: Mainvoice akazara ekutengeserana, runyorwa rwezvinhu zvawakarongedza, zvitupa zvekwawakabva, uye mishumo yekuyedza zvinhu zvinopihwa pakutumira kwega kwega.
• Sarudzo dzekutumira dzinochinjika:
  • Kutakura zvinhu mugungwa kwenyika dzese (FCL/LCL) kwekutakura zvinhu zvakawanda zvisingadhuri
  • Kutakura nendege kuti zviitike nekukurumidza
  • Tumirai nekukurumidza (DHL, FedEx, UPS) yemuenzaniso kana maodha ekukurumidza ehuwandu hudiki
• Chiteshi Chekutumira: Xiamen, China (chikuru) ine kugona kwezvimwe zviteshi zvikuru zvichienderana nezvinodiwa nevatengi
• Nguva dzeKutungamira: Maodha ekugadzira akajairika: mazuva ekushanda makumi maviri kusvika makumi matatu; zvinhu zvemuchitoro: mazuva manomwe kusvika gumi ekutumira nekukurumidza
• Huwandu Hweodha Hushoma: MOQ Inochinjika inoenderana nemirairo yekuedza uye kutenga zvinhu zvakawanda padanho rezvikepe
• Mitemo Yekubhadhara: T/T (Telegraphic Transfer) standard; L/C (Tsamba Yechikwereti) inowanikwa kune zvibvumirano zvikuru

9. Mhedziso: Heli CQCTRACK seMugadziri weNyanzvi weKOMATSU PC80-PC130 Undercarriage Components

Pfungwa dzekugadzira dzeHeli CQCTRACK dzeKOMATSU 820220032, 2033000110, 2033000111, 2033000140, 20E30K1580, uye 22B3000010 Track Roller Assemblies dzinoratidza kufambira mberi kukuru muhunyanzvi hwekugadzira zvitima zvidiki zvepasi pemotokari. Kuburikidza nekusarudza zvinhu zvakasimba (zvichishandisa simbi dzemhando yepamusoro dze50Mn/40MnB/35MnB alloy), kugadzira zvinhu zvinodziya zvine mwero uye kurongeka kwemvura, nzira dzekurapa kupisa dzinoitwa ne induction dzakabudirira dzichiita kuti pave nekuomarara kwepamusoro kwe52-58 HRC nehukuru hwe 8-12 mm, masisitimu ekuvhara miromo yakawanda akasimbiswa kuti haasvibiswi, uye maitiro ekugadzira akanyoreswa e ISO 9001:2015, Heli CQCTRACK inopa ma track roller assembly anozadzisa uye anopfuura mwero weOEM-quality performance kune ma mini excavator applications anonetsa zvikuru eKOMATSU PC80, PC90, PC100, PC120, uye PC130.

Kune maneja wemidziyo kana nyanzvi yekutenga inotarisira zvikepe zveKOMATSU PC-series excavator zvinoshanda mukuvaka, kugadzira magadheni, zvivakwa, uye mashandisirwo emagetsi, kukosha kwacho kwakajeka: kuisa mari muHeli CQCTRACKZvikamu zvehunyanzvi zve track roller zvinoreva kuisa mari mukuwandisa kwemuchina, kuderedza nguva yekushanda isina kurongwa, kuwedzera hupenyu hwezvikamu munzvimbo dzakasiyana dzekushanda, uye mutengo wekuva muridzi wezvinhu unofungidzirwa uye wakagadziridzwa.

Izvi hazvisi zvikamu zvinotsiva zvemhando dzose—zvigadziriso zvakagadzirwa nehunyanzvi zvakabvumidzwa kuburikidza nemaitiro ekugadzira ane certification, zvichitsigirwa nekutevedza kwakazara kwezvinhu, uye zvakagadzirwa kubva pasi kusvika kumusoro kuti zvizadzise zvinodiwa nekuvaka pasi rose uye mashandisirwo ekufambisa ivhu uko kuvimbika kwezvikamu kwakakosha.

10. Mareferensi uye Zvishandiso zveUinjiniya

Kuti uwane rumwe ruzivo rwehunyanzvi, rutsigiro rweinjiniya yemaapplication, kana kukurukura zvinodiwa nehunyanzvi zveOEM/ODM:

• Kubvunzana nezveUinjiniya: Mainjiniya ekushandisa eHeli CQCTRACK aripo kuti vakurukure mabasa chaiwo uye vape mazano akakodzera ezvikamu.
• Mifananidzo yehunyanzvi: Mhando dzeCAD dze2D ne3D dzakadzama dzinowanikwa kana dzakumbirwa kuti dzisimbiswe neinjiniya.
• Mabhuku Ekuisa: Mirayiridzo yakazara yekuisa inoenderana nemaitiro ebasa reKOMATSU anowanikwa pane imwe neimwe inotumirwa.
• Zvitupa Zvezvinhu: Mishumo yekuyedza chigayo uye chitupa chekurapa kupisa chinowanikwa kune yega yega batch yekugadzira.
• Rutsigiro rweKukwana: Kudhirowa kana kusimbiswa kwenhamba dzeserial kuripo kuti kusimbiswe kuenderana. Mutengesi akanaka achava nechati yekuenderana uye anogona kushandisa mamodheru emuchina ane mareferensi akasiyana.

Kuti uwane ruzivo rwehunyanzvi, mibvunzo yehunyanzvi yeOEM/ODM, mitengo, kana kuisa odha:

Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
ISO 9001:2015 Certified • Mini Excavator Undercarriage Parts Source Mugadziri uye Mutengesi • Global Supplier Kubvira 2002
Bata: Jack (Mutungamiriri weKutengesa wePasi Pose)
Webhu:www.cqctrack.com
Rudzi rweChigadzirwa: Masangano eTrack Roller, MaTrack Carrier Rollers, MaFront Idlers, MaTrack Sprockets, MaTrack Chains, uye Masisitimu Akazara eUndercarriage eMacheri e0.8T kusvika ku300T nemaBulldozers

Gwaro iri rehunyanzvi rakapihwa kuti rishandiswe pakugadzira zvinhu zveinjiniya nekutenga. Tsanangudzo dzinogona kuchinja nekuda kwekuvandudzwa kwechigadzirwa nguva dzose kune mashandisirwo ehunyanzvi. Mazita ese emhando uye nhamba dzezvikamu zvinongoshandiswa chete kuti zvienderane nezvinodiwa; Heli CQCTRACK inyanzvi yekugadzira yakazvimiririra inonyanya kugadzira zvinhu zvepasi pemotokari zvekuvaka nekushandisa pakufambisa ivhu. Gara uchiongorora nhamba yemuchina uye magadzirirwo epasi pemotokari usati waraira.