SANY SSY009115264 SY750 Track Bottom Roller Assembly-Mugadziri wezvikamu zvepasi pemotokari zvinorema-HELI(cqctrack)

1. Kuzivikanwa kweChikamu & Tsananguro Yebasa

Musangano weTrack Bottom Roller (OEM Chikamu Nhamba:SSY009115264) chinhu chikuru chinotakura mutoro mukati mechimiro chezasi chemuchina wekuchera weSANY SY750 wemhando yepamusoro. Chakagadzirwa neHELI (CQCTRACK) sechinhu chinotsiva chakagadzirwa nemazvo, chikamu ichi—chinonziwo roller yepasi kana kuti roller yenzira—chinoiswa zvakananga pafuremu yenzira uye chinoumba nzvimbo huru yekubatana pakati pehuremu hwakakura hwemuchina necheni yenzira. Basa rayo guru nderekutsigira huremu hwese hwemuchina uku uchibatsira kufamba zvakanaka kwenzira munzvimbo dzakaoma.

2. Zvinodiwa Pabasa Rekutanga & Mashandiro Ebasa

Pamuchina weSY750 (~75-85 matani ekirasi), roller yepasi inoshanda mumamiriro ezvinhu akaoma, zvichiita kuti pave nemainjiniya anoshamisa:

• Kutakura Mutoro Mukuru: Inotsigira zvakananga huremu husingachinji uye hunoshanduka hwemuchina wekuchera, ichitumira masimba ekuita kwepasi kumusoro kuburikidza nefuremu yenzira. Inofanira kutsungirira mitoro yakakura yeradial panguva yekuchera, kusimudza, uye kufamba.
• Kutungamirirwa neKugadzikana kweTrack Chain: Inopa nzira inoenderera mberi uye yakaoma yekuti magungano ekubatanidza eTrack chain nemabushings afambe pairi, ichichengetedza kugadzikana kwedivi uye kudzivirira kubuda kwenjanji kana paine kumanikidzwa kwakanyanya kwedivi.
• Kuderedza Kuvhunduka & Kudedera: Inoshanda senzira yekutanga yekudzivirira mukudzivirira mitoro yekukuvara kubva pasi isina kuenzana, mabhenji ematombo, nezvimwe zvipingamupinyi, ichidzivirira pasi pechingoro chose nechimiro chepamusoro kubva mukukuvadzwa kunokonzerwa nekuvhunduka uye kuneta kwemushandi.
• Kutarisira Kusvibiswa: Dhizaini yayo uye sisitimu yayo yekuvharira inofanira kubvisa zvine simba tunhu tunokwesha (silica, guruva resimbi) nehunyoro, izvo zvinonyanya kukonzera kusakara nekukurumidza uye kutadza kushanda zvakanaka kwebearing munzvimbo dzemigodhi.

3. Tsanangudzo Dzakadzama dzeUinjiniya hweMaumbirwo & Zvinhu

Maitiro ekugadzira eHELI ekugadzira aya anoshandisa zvinhu zvakakosha zvakagadzirirwa kushandiswa mukuchera:

• Roller Muviri & Flanges:
  • Zvinhu: Zvakagadzirwa nesimbi ine boron yakawanda (semuenzaniso, 50B kana yakafanana). Izvi zvinopa chiyero chakanaka chekusimba, kusimba, uye kuramba kupfeka.
  • Kurapa Kupisa: Nzvimbo yekubuda nekunze inonamira pasi ne flanges zvinoomeswa zvakanyanya kuburikidza ne carburizing, zvichiteverwa nekudziya. Izvi zvinogadzira nzvimbo yakaoma kwazvo (HRC 58-63) ine kudzika kwakakwana kutsungirira makore ekubata, ichitsigirwa nepakati pakasimba, rinobata kuvhunduka.
  • Kugadzira michina: Kugadzira michina yeCNC kunoita kuti ive nechokwadi chekuti flange profile yacho yakanyatsoenderana, uye kuti pamusoro peflange pave nekuvimbika kwakasimba. Kureba uye ukobvu hweflange hwakagadzirirwa kuchengetedza cheni chaiyo inoshandiswa paSY750.
• Mugodhi & Sisitimu yeKutakura:
  • Mugodhi: Wakagadzirwa nesimbi yakadzima uye yakanyoroveswa (42CrMo4). Mabearing journals acho akagadzirwa nemazvo, uye anowanzo shandiswa ne induction hardening kana plasma nitriding kudzivirira ngura nekusakara.
  • Kugadzika Kwemabheyaringi: Inoshandisa mabheyaringi eroller ane mitsara miviri yakakura kana mabheyaringi eroller ane dynamic load ratings akawedzerwa. Aya anoiswa kare uye akagadzirirwa kubata masimba akanyanya emuchina wekuchera migodi.
  • Kuisa: Mubato unowanzova dhizaini yeflange inokwana kana kuti ine mabhaudhi, yakanyatsoiswa mukati memuviri weroller kudzivirira kutenderera uye kuve nechokwadi chekuti torque yese inopfuudzwa kuburikidza nemabheringi.
• Tekinoroji Yepamusoro Yekuvhara Zvisimbiso:
  • Chisimbiso chemhando yekaturiji chine mativi akawanda ndicho chakajairika. Sisitimu iyi inowanzo batanidza:
    1. Chisimbiso chikuru chemiromo chakagadzirwa nehydrogenated nitrile (HNBR) chekudzivirira kupisa kwakanyanya uye makemikari.
    2. Chisimbiso chechiso chechipiri chinoyangarara kana kuti labyrinth yesimbi kubva kusimbi kuenda kusimbi.
    3. Chirauro chekunze nemuromo weguruva kuti zvidzivise marara makuru.
  • Mugodhi wakavharwa wakazara nemafuta e-lithium complex ane simba rakawanda, ane mafuta akasimba (semuenzaniso, molybdenum disulfide) ekudzivirira mafuta emuganho.
• Kugadzira Mafuta Nekuchengetedza: Ine girisi rinorema rinokwana kuti riwedzere kubikwa. Mamwe magadzirirwo anogona kusanganisira vharuvhu rekubvisa mafuta kudzivirira kukuvara kwechisimbiso nekuda kwekumanikidzwa kwakanyanya.

4. Nhoroondo Yekugadzira: HELI (CQCTRACK) Kugona

Kugadzirwa kwechikamu ichi neHELI kunoshandisa hunyanzvi hwayo muzvikamu zvepasi pemotokari zvakakura kwazvo:

• Kubatanidzwa Kwakakombama: Kudzora kwakazara kubva pakusarudzwa kwesimbi yesimbi uye kugadzira zvinhu zvakavharika, kusvika pakugadzira, kugadzira zvinhu zvinopisa, uye kugadzira zvinhu.
• Kugadzira & Kupisa: Inoshandisa michina yekudzvisa ine matani makuru kuti iwane kuyerera kwakanaka kwegorosi. Maovheni ekugadzira anodzorwa nekombiyuta uye mitsetse yekudziya inoita kuti ganda rirambe rakakora uye rakadzika.
• Hunhu & Kuedzwa Protocol:
  • Chitupa Chezvinhu: Kunyatso teverwa kwemishumo yekuongorora yemakemikari neyamakanika.
  • Kuedza Kusingaparadze (NDT): Kupenya kwedhayi (DPI) kana kuongororwa kwezvimedu zvemagnetic (MPI) kwenzvimbo dzese dzakakosha mushure mekuumbwa nekugadzirwa.
  • Kusimbiswa kweDimensional: Kuongororwa kweCoordinate Measuring Machine (CMM) kwe geometry yekupedzisira.
  • Kuedza Kushanda: Kuedza kutenderera kwe torque uye kuyedzwa kwekumanikidzwa kwechisimbiso pachishandiswa sampuli kuti zvionekwe kuti gungano rakakwana.

5. Ruzivo rweKushandisa, Kuenderana uye Basa

• Mashandisirwo Emhando Yekutanga: SANY SY750 Crawler Excavator (Kugadzika Kwemigodhi).
• Kubatanidzwa Kwemasisitimu: Mayunitsi akawanda akaiswa padivi pe flange yepasi pe frame ye track, achitsigira zvakananga tambo yepasi ye track chein.
• Nguva Yekupfeka & Kuongorora: Nguva yekushanda inodiwa pamutengo wepaawa. Kupfeka kunoyerwa padhayamita yekunze yeroller uye ukobvu hweflange. Kuongororwa nguva dzose kwezvisimbiso, mapatani ekupfeka asina kurongeka, kana kurasikirwa nekutenderera kwakakosha.
• Nhungamiro Yokutsiva: Nekuda kwenzvimbo yakaoma yekushanda, maroller epasi anowanzo tsiviwa mumaseti padivi. Kuti chitima chigare kwenguva refu uye chishande zvakanaka, kutsiva kwawo kunofanirwa kuenderana nemamiriro ekusakara kwecheni yemujaho, sprocket, uye idler kudzivirira kusakara nekukurumidza pazvikamu zvitsva.
• Maitiro Akanakisisa Ekushanda: Kuchengetedza kusimba kwenzira kwakakodzera uye kudzivirira kufamba nguva dzose padombo rakasimba, rine makona akapinza zvakakosha pakuwedzera hupenyu hwemavhiri anotenderera.

6. Mhedziso

IyoSANY SSY009115264 SY750 Musangano weRoller weTrack BottomYakagadzirwa neHELI (CQCTRACK) yakagadzirwa sechinhu chakakosha chekugara kwenguva refu kune imwe yemigodhi mikuru yekuchera mukirasi yayo. Pfungwa yayo yekugadzira inosimbisa hupenyu hwepamusoro hwebasa pasi pemamiriro ekugara kwenguva refu, ane mutoro wakawanda, uye ane kusvibiswa kwakanyanya kuburikidza nekushandisa zvinhu zvepamusoro-soro, kurapwa kwekupisa kwakadzama, sisitimu yekutakura ine simba rakawanda, uye chisimbiso chakasimba chematanho akawanda. Kune vatariri vekugadzirisa migodhi nevaridzi vemidziyo, chikamu ichi chinomiririra imwe nzira yakavimbika, inosimbiswa nekushanda inotsigira kugadzirwa kwakawanda uye zvinodiwa zvekuwanikwa kwemabasa emugodhi emazuva ano, zvichibatsira zvakananga kudzikisa mutengo wese wekuva muridzi wemugodhi weSANY SY750.