XCMG 414101929 XE800 Track Bottom Roller Assy/Heavy duty crawler/track/chassis component source factory&manufacturer-cqctrack(HELI)

Musangano weTrack Bottom Roller weXCMG XE800chinhu chakagadzirwa neunyanzvi zvine chekuita nekushanda kwacho zvine chekuita nekugadzikana kwemuchina, kushanda zvakanaka kwekufamba, uye mari yekushandisa. Vagadziri vakaita seCQCTrackVakasimbisa kugona kwavo kugadzira zvinhu izvi kusvika padanho repamusoro rehunyanzvi, vachipa musika wepasi rose wemidziyo inorema mhinduro yakavimbika uye inokosha yekutakura zvinhu pasi pemotokari inotsigirwa nehunyanzvi hwakakura hwekugadzira zvinhu mumaindasitiri.

1. Pfupiso yeVatungamiriri & Pfupiso yeZvikamu

Iri pepa reruzivo rwehunyanzvi rinopa tsananguro yakadzama yeTrack Bottom Roller Assembly (OEM Part Number: 414101929), chinhu chakakosha chinotakura mutoro weXCMG XE800Chicherwa chikuru chehydraulic. Chakagadzirwa kuti chishandiswe mukuchera nekufambisa pasi zvakanyanya, chitenderedzwa ichi chinoremedzwa zvakanyanya uye chinovhundutswa zvakanyanya. Chigadziko ichi chakagadzirirwa kuve nechokwadi chekuti nzira yacho inoshanda zvakanaka uye inoshanda zvakanaka munzvimbo dzinopisa zvakanyanya. Vagadziri vakaita seCQCTrack, vachishandisa hunyanzvi hwekugadzira maindasitiri hweHELI Group, vanogadzira zvinhu izvi kuti zvienderane nezvinodiwa pamichina yakadaro, zvichipa imwe nzira yakasimba uye inoshanda zvakanaka pane zvikamu zvepakutanga.

2. Basa Guru & Basa reKushanda mukati meSisitimu yeKukambaira

Roller Yepasi (Roller Yekutakura) idombo guru rehurongwa hwepasi pemuchina wekuchera, ichizadzisa mabasa matatu akakosha emakanika:

• Kutakura Mutoro Mukuru: Inoshanda senzvimbo huru yekutsigira, ichitakura huremu hwakakura hwefuremu yepasi yeroller nemuchina wacho pachawo. Mutoro wacho unotamiswa kubva pafuremu huru, kuburikidza neroller, uye uchienda kune cheni yeroller.
• Kutungamirirwa neKumhanya Kwenzira Yepamusoro uye Kudzora Kudonha Kwenzira: Inotsigira kumhanya kwepamusoro (kudzoka) kwecheni yenzira, ichichengetedza kushushikana kwakanaka uye kudonha kwenzira. Kudonha kwakakodzera kwakakosha pakuderedza kudedera, kuderedza kushushikana kunochinja-chinja, uye kuona kuti kufamba zvakanaka panguva yekufamba uye kutenderera kunodzoserwa.
• Kurongeka kweNzira: Maflange maviri, akagadzirwa nemazvo ari pamuviri weroller anopa nhungamiro inoramba iripo kumapoka ekubatana kwemukati mecheni yenzira, zvichidzivirira kudonha kwedivi uye kubuda kwenjanji, kunyanya panguva yekutenderera.

3. Tsanangudzo Dzakadzama dzeUnyanzvi & Dhizaini yeUinjiniya

3.1. Kushanda & Ruzivo rweOEM:

• Muenzaniso weMuchina Mukuru: XCMG XE800 Hydraulic Excavator.
• Nhamba yeChikamu cheOEM: 414101929. Nhamba iyi inoratidza mubatanidzwa weroller wakazara sezvakatsanangurwa neXCMG.

3.2. Kugadzira nekugadzira michina:

• Rudzi: Roller Yepasi Yakavharirwa Uye Yakazorwa (S&L).
• Dzimba/Kugadzira: Muviri mukuru unogadzirwa nesimbi ine simba guru, ine alloy shoma (HSLA) (semuenzaniso, 40Mn2, 50Mn). Maitiro ekugadzira anovimbisa chimiro chepamusoro chegorosi uye simba rekutungamira, zvichipa kudzivirira kwakanyanya kukanganiswa uye kuneta zvichienzaniswa nesimbi dzakafanana.
• Mugodhi: Wakagadzirwa nesimbi ine simba guru, yakadzima uye yakanyoroveswa (semuenzaniso, 42CrMo). Majenari emugodhi anogayiwa nemazvo kusvika apera zvakanaka kuti ave nechokwadi chekuti mabheyaringi anoshanda zvakanaka uye anogara kwenguva refu.
• Dhizaini yeFlange: Ine maflange maviri akasimba uye akabatana. Kureba uye ukobvu hweflange hwakagadzirwa kuti hugone kudzikamisa cheni yetrack mumamiriro ezvinhu akaoma ekutakura zvinhu padivi.

3.3. Sainzi yezvinhu & Simbi:

• Chimiro Chezvinhu: Masimbi eBoron kana Chromium-Manganese alloy anoshandiswa nekuda kwekuoma kwawo kwakanyanya uye hunhu hwawo hwekupfeka.
• Nzira yekurapa kupisa:
  • Kurapa Pakati: Kugadzira kwese kunoitwa neQuenching and Tempering (Q&T) kuti pave nechimiro chakafanana, chakasimba chepakati chine resistance yakakura (yakajairika kuomarara 30-35 HRC).
  • Kugadziriswa Kwenzvimbo Inopfekwa: Nzvimbo inopfekwa nedhayamita yekunze (OD) uye nzira dzinotungamira flange dzinoitwa Induction Hardening. Maitiro aya anogadzira bhokisi rakadzika, rakaomarara (kudzika kunoshanda kunowanzova 5-8mm) rine kuomarara kwenzvimbo ye55-62 HRC, zvichipa simba risingakuvadzi kubva pakupfekwa netambo.
• Kudzivirira Kuora: Chikamu chacho chinoputirwa nepfuti uye chinoputirwa ne epoxy primer inoshanda zvakanyanya uye polyurethane topcoat yakasimba kuti irambe ichidzivirira ngura uye kuparadzwa kwezvakatipoteredza.

3.4. Sisitimu yeBearing & Sealing (Musimboti weKugara):

• Rudzi rweBearing: Inoshandisa tambo mbiri dzakagadzirwa neroller bearing. Iyi configuration inosarudzwa nekuda kwekukwanisa kwayo kurema radial load uye kugona kwayo kugamuchira axial thrust loads inogadzirwa panguva yekutenderera kwemuchina.
• Sisitimu Yokuvharira: Inoshandisa Labyrinth yemazuva ano, ine matanho akawanda ine dhizaini yeFloating Face Seal. Sisitimu iyi inosanganisira:
  • Chisimbiso Chekutanga: Chisimbiso chechiso chinoyangarara chakanyatsogadzirwa, chinowanzo sanganisira mapolymer epamusoro-soro kana mhete dzesimbi dzakaoma, izvo zvinogadzira chidziviriro chinoshanduka, chakavakirwa pakubata.
  • Chisimbiso Chechipiri & Labyrinth: Chisimbiso chekunze cherabha cheguruva uye nzira yakaoma ye labyrinth inoshanda pamwe chete kubvisa tsvina nekudzivirira kupinda kwezvidimbu zvinogumbura nehunyoro.
• Kuzora: Mugodhi wacho wakazadzwa nemafuta epamusoro-soro, akavakirwa pakupisa kwakanyanya (EP), akagadzirirwa kuchengetedza kunyorova uye simba remagadzirirwo efirimu pasi pemitoro yakawanda uye kuchinja kwekupisa.

4. Maitiro Ekugadzira & Kuvimbisa Hunhu paCQCTrack (HELI)

Kugadzirwa kweroller iyi panzvimbo yakaita seCQCTrack kunosanganisira maitiro akarongwa uye ane matanho akawanda:

1. Kugadzirira & Kugadzira Zvinhu: Zvishandiso zvesimbi zvakasarudzwa zvinopiswa kusvika patembiricha chaiyo yekuumba uye zvinogadzirwa kuita nzvimbo dzisina chimiro chakafanana nenet uchishandisa michina yekuumba ine matani akawanda.
2. Kugadzira Machining Asina Kurongeka: Nzvimbo dzekutungidza CNC nenzvimbo dzekugadzira dzinoita mabasa ekugadzira geometry yekupedzisira, kusanganisira OD, maflange, bhore remukati, uye maficha ekugadzika, zvichiita kuti zviome zvakanyanya kutevedzera miganhu.
3. Kurapa Kupisa Kunodzorwa: Zvikamu zvacho zvinogadziriswa kuburikidza nemitsetse yekurapa kupisa otomatiki yeQ&T, zvichiteverwa nemichina yekusimbisa induction inodzorwa neCNC kuti ishandise kesi isingapfeki nemazvo.
4. Kugadzira Nekunyatso: Mabheringi nezvisimbiso zvinoiswa munzvimbo yakachena uye inodzorwa. Kugadzira kunomanikidzwa nemafuta kuti zvive nechokwadi chekuti gomba razara zvakakwana uye kuti nzvimbo yacho igare zvakanaka.
5. Kudzora Hunhu Hwakazara:
   • Dimensional Metrology: Kuongorora kweCMM (Coordinate Measuring Machine) kuti uone mativi ese akakosha, kusanganisira dhayamita yebore, saizi yejenari, uye kuyerera kwese kwese.
   • Kusimbiswa kweZvinhu & Kuoma: Kuongorora kweSpectrochemical kwemhando yezvinhu uye kuongororwa kweRockwell/Brinell panzvimbo dzemakesi nenzvimbo dzepakati.
   • Kusimbiswa Kwekushanda: Kuongororwa kwe torque yekutenderera kusimbisa kushanda zvakanaka kwe bearing uye kushanda kwakakodzera kwechisimbiso mushure mekuungana.
   • Magwaro: Kupa Zvitupa Zvezvinhu uye Mishumo Yekupedzisira Yekuongorora kuti zvionekwe zvakanaka.

5. Kutsvaga uye Kugovera Zvinhu

• Kuzivikanwa kweMugadziri:CQCTrackinomiririra fekitori yeindasitiri yakasarudzika inotarisa pazvinhu zvepasi pemotokari, inoshanda pasi pemubatanidzwa wemakambani uye zvivakwa zvemhando yepamusoro zveHELI Group. Hunyanzvi hwakakura hweHELI hwekugadzira hunopa hwaro hwekugadzirwa kwezvikamu zvine hungwaru uye zvinorema.
• Kukosha Kwechinhu: Kutsvaga XCMG XE800 Bottom Roller kubva kuCQCTrack kunopa Mhinduro Yepamusoro-soro uye Inodhura Zvikuru. Inodarika markups echinyakare ekutengesa uku ichipa chigadzirwa chakagadzirwa zvinoenderana nezvinodiwa zvekushanda uye kugara kwenguva refu zvinodiwa pakushanda kwemuchina wakaita seXE800.

6. Pfupiso yeZvakanakira Hunyanzvi Hwakakosha

• Kugoverwa Kwemutoro Kwakagadziriswa: Muviri wakagadzirwa uye dhizaini yemubato wakasimba zvinoverengerwa kubata dynamic load spectrum yeXE800 excavator.
• Kuramba Kurema Kwakanyanya: Kuomarara kwekudzikiswa kwechinhu pachinhu chakasakara zvakanyanya kunowedzera hupenyu hwekushanda, zvichideredza nguva yekushanda uye mutengo wepaawa.
• Kusasvibiswa Kwakanyanya: Sisitimu yekuisa chisimbiso chinoyangarara ine labyrinth ndiyo chiyero cheindasitiri chekudzivirira bearing munzvimbo dzakaoma, inova ndiyo chinhu chimwe chete chakakosha pakugara kwenguva refu kwechikamu chepasi pemotokari.
• Kunyatsoshanda: CNC yakagadzirwa kuti ive nechokwadi chekuti inokwana zvakakwana, izvo zvinosimudzira mashandiro akanaka enzira, zvinoderedza kudedera, uye zvinoderedza kurasikirwa kwesimba reparasitic mu final drive system.
• Tsika Yekugadzira Yakasimbiswa: Kugadzira pasi pehurongwa hweHELI Group hwekutarisira mhando (kazhinji ISO 9001, IATF 16949) kunovimbisa kugara kwakasimba, kuvimbika, uye kushanda zvakanaka mushure menguva pfupi.